Pipe Stress Analysis - Case Studies

seawater supply header, static stress analysis, GRE piping, CAESAR II, ISO 14692, pipe stress analysis, pressure surges, support arrangement, unbalanced loads, expansion bellow

Seawater Supply Header: Static Stress Analysis

The above-ground seawater supply header is designed to transport seawater from two tie-ins in a discharge manifold of the seawater pumps to AGA. A comprehensive static stress analysis was necessary to determine the stress levels within the Glass Reinforced Epoxy (GRE) line. 

continuous steam generation system, static stress assessment, finite element analysis, ASME Section VIII, heat exchanger design, molten salt heating, solar plant heat exchanger, stress analysis, thermal stress evaluation, SGS compliance

Verification of a Continuous Steam Generation System (SGS): Static Stress Assessment

This case study explores the static stress assessment of a continuous steam generation system (SGS) using finite element method analysis. The focus is on a small-diameter plant that utilizes molten salt to generate steam in a heat exchanger at a solar plant facility.

sulphur recovery burners, stress analysis ASME VIII Division 1, Finite Element Analysis burner, nozzle load assessment, burner design modifications, burner stress analysis, pressure vessel code compliance, burner structural integrity

Sulphur Recovery Burners Assessment: Stress Analysis

DRG was engaged to conduct a stress analysis for two sulphur recovery burners, adhering to ASME VIII Division 1 Boiler and Pressure Vessel Code. This analysis involved traditional Division 1 calculations complemented by Finite Element Analysis (FEA) to evaluate the impact of nozzle loads on critical junctions. 

Thermal Energy Storage System, TESS design verification, heat exchanger FEM analysis, static and fatigue assessment, ASME Section VIII Div. 1, molten salt/oil heat exchanger, transient analysis solar plant, weld fatigue assessment, stress analysis heat exchanger, design recommendations TESS

Design Verification of a Thermal Energy Storage System (TESS): Static and Fatigue Assessment

A comprehensive finite element method (FEM) analysis was conducted on a molten salt/oil heat exchanger used in a solar plant facility. This heat exchanger is one of three identical units connected in series, operating under high pressures and temperatures with significant pressure and temperature cycling throughout day and night. 

LNG bunkering line stress analysis, dynamic stress evaluation LNG, static stress analysis LNG piping, ASME B31.3 code compliance, cryogenic pump piping analysis, LNG plant piping design, vacuum insulated piping stress, nozzle load assessment LNG

Stress Analysis of LNG Bunkering Line: Dynamic and Static Evaluations

This project involves the installation of new piping, which will be completed in multiple phases. This case study focuses on evaluating the material stresses, as well as the loads on restraints, nozzles, and flanges, in accordance with the relevant engineering codes.

fatigue analysis, Norit vessels, heat exchangers, cyclic heating and cooling, ASME B31.3, ASME VIII-2, pipe-to-pipe tees, welded tees, temperature distribution, stress range, fatigue cracks

Fatigue Analysis of Interconnecting Lines between Norit Vessels and Heat Exchangers

Since the early 1980s, cracks have been observed in the off-gas cleaning section of the ethylbenzene hydroperoxide (EBHP) reaction unit. To address environmental concerns, EBHP must be removed from the off-gas before flaring. 

pipe stress analysis, oil and gas extraction, engineering solutions, static and dynamic stress analysis, pipeline integrity, multiphase flow lines, equipment stress assessment, fitness for service assessment, pulsation study, flange load analysis

Pipe Stress Analysis for an Oil and Gas Extraction Facility

Dynaflow Research Group (DRG) conducted comprehensive pipe stress analyses for a large oil and gas extraction facility. This facility comprises three onshore flow stations, one offshore flow station, and a gas export compressor station. 

sulphur recovery burners, stress analysis, ASME VIII Division 1, Finite Element Analysis, burner design, pressure vessel code, nozzle load assessment, burner modification, stress concentration, burner vessel analysis

Main Burner Stress Analysis Case Study

This case study examines a stress analysis conducted in accordance with ASME VIII Division 1 Boiler and Pressure Vessel Code for a main burner system. The burner in question features a vessel with an air inlet nozzle and connects to a “gun” with both a fuel gas inlet and an acid gas inlet. 

vibrating process line, fatigue analysis, pipe support damage, CAESAR II modeling, vibration measurements, density fluctuations, axial stops, ASME B&PV code, piping system assessment, vibration issues, piping support repair, process line vibrations

Assessment of Vibrating Process Line: Fatigue Analysis and Recommendations

Large amplitude vibrations in a process line have resulted in damage to several pipe supports. DRG was engaged to identify the root cause of these vibrations, assess potential fatigue issues, and recommend remedial actions for the client

double burner-chamber assembly, stress analysis, ASME Boiler and Pressure Vessel Code, finite element analysis, thermal stresses, piping stress assessment, nozzle loads, chamber interaction, flange modifications, engineering design

Double Burner-Chamber Assembly Stress Analysis

A comprehensive stress analysis was conducted on an assembly comprising two burners and two interconnected chambers. Each burner generates a substantial flame, which combusts waste gas within the chambers. 

on-skid air combustion lines, off-skid air combustion lines, combustion air system design, incinerator piping design, piping stress analysis, ASME B31.3 compliance, Finite Element Analysis, nozzle load evaluation, pipe support design

On-Skid and Off-Skid Air Combustion Lines Design

The combustion air system of an incinerator is a crucial component for its operation, consisting of a fan, two skids, interconnecting piping, and the incinerator itself. Dynaflow Research Group (DRG) was tasked with designing both the on-skid and off-skid piping systems, including those connecting the air fan and the incinerator.

GRE firewater system, sea jetty stress analysis, seismic load impact, wave load impact, glass reinforced epoxy piping, thermal expansion, oil terminal firewater system, Dynaflow Research Group

GRE Firewater System for a Sea Jetty Under Seismic and Wave Loadings: Stress Analysis

During the design phase of a sea jetty for an oil terminal, Dynaflow Research Group (DRG) conducted a comprehensive stress analysis for the glass reinforced epoxy (GRE) firewater system. 

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