Consulting
Sulphur Recovery Burners Stress Analysis and Assessment
DRG was engaged to conduct a comprehensive stress analysis for three sulphur recovery burners, in accordance with ASME VIII Division 1 of the Boiler and
19 July 2024
DRG was engaged to conduct a comprehensive stress analysis for three sulphur recovery burners, in accordance with ASME VIII Division 1 of the Boiler and
The customer needed to determine the flow split between six cooling towers within a cooling tower arrangement. Analysis The six cooling towers were fed from
This project presented the assessment results of the analysis of the pressure-containing part of an actuator. The focus was on evaluating the actuator’s integrity through
In this study, the details and results of the stress analysis performed for the design of two platforms attached to the reinforcement rings of a
This case study detailed the static and dynamic assessment of a Wintrack Tower. Wintrack Towers represented a new geometrical design for suspension towers for high-tension
Dynaflow Research Group conducted a comprehensive stress analysis on three critical components of a high-pressure heat exchanger: the stationary tubesheet, cone-shaped channel, and shell with
This case study examines the stress analysis conducted on a firewater piping system constructed entirely of Glass Fiber Epoxy (GRE) piping. The system featured a
This case study examines the thermal stress analysis conducted on three critical components of a high-pressure heat exchanger: Stationary tubesheet Cone-shaped channel Shell including cone
This case study examines the static stress analysis conducted on the underground portion of a Seawater Network in a Gas Field development project. The underground
A fuel jetty terminal operator expressed concerns about potential two-phase flow issues during off-loading operations. The client indicated that trapped nitrogen used for purging lines
This case study introduces the stress assessment of two caissons: a sea water dump caisson with a 1000mm diameter header to which seven smaller diameter
An unloading line was being commissioned for use with cyclohexane. This line featured two ship loading arms located at the end of a jetty, and
During a certain period, scaffolding was required around three 30m tall depropanizer columns. Since the scaffolding was laterally supported from the columns, all wind loads
Introduction This study presents the findings from a comprehensive stability and stress analysis conducted on a planned high scaffolding construction surrounding a 30-meter-high column. The
Introduction A detailed pulsation analysis was conducted to evaluate the sensitivity of a new Measurement Proving Facility to disturbances. This facility, a piping installation designed
Computational Fluid Dynamics Analysis In this case study, we conducted a comprehensive analysis of the water flow in a pipeline featuring a 20-inch butterfly valve.
Surge And Dynamic Stress Analysis During the construction of a 1.6 km long steel pipeline intended for the offloading of naphtha from ships at a
Introduction In this case study, we examine the static stress analysis performed on eight metering skids designed for a flow station. These skids, intended for
This case study discusses the results of a stress analysis conducted on the external section of the pressure equalizing piping at a reactor. The analysis
In this study, the dividing wall of a vessel was subjected to a design pressure differential of 0.03 bar, while the shell had a design
This study presents the results of a static stress analysis conducted on a compressor and the exit area of a compression station. Analysis A static
Hydrogen is considered to be a key element in the energy transition. This molecule is the most notable option for the decarbonisation of hard-to-abate sectors
As part of our responsibilities at DRG, we conduct both standard pressure drop calculations and surge/slug analyses for firewater systems. Our involvement spans various stages,
Geothermal energy is a promising renewable energy source, but it comes with its own set of challenges. Two significant issues in geothermal well operations are
Flow-induced vibrations in piping systems are a critical aspect of mechanical engineering, impacting the reliability and integrity of various industrial setups. The Japan Society of
Introduction In the field of engineering design, the precision of pipe flexibility analysis models is critically important for accurately assessing nozzle loads in steel piping
In 2013, a major incident occurred in a Louisiana chemical plant. In a nonroutine operation, plant operators attempted to start a heat exchanger which had
To understand pressure surges in large piping systems, a good place to start is at home. When you finish washing your hands, turning off the
Brief introduction to piping vibrations Vibrations are an oscillatory motion about an equilibrium. The oscillatory movement causes alternating stresses in the system, which, if excessive
The pulsation challenge of a variable speed reciprocating compressorA pulsation analysis according to the API 618 is a good method of preventing excessive vibrations in
The installation of a new Glass Reinforced Epoxy (GRE) saltwater system at a chemical processing site required comprehensive support layout planning and stress assessment. This system included several extended piping lines, both above ground and buried, as well as multiple compact manifolds situated between tanks and pumps. The Dynaflow Research
A comprehensive vibration analysis was conducted on a water feed line operating in a slug flow regime. Slug flow, characterized by large intermittent fluid slugs within the pipeline, can exert significant dynamic forces on piping systems, potentially leading to structural failures. A recent leakage incident at an elbow joint highlighted
This case study focuses on the vibration assessment of a pentane line, specifically evaluating vibration stresses and the risk of fatigue issues at the nozzle/shell interfaces. Vibration measurement data provided by the client was analyzed. Initially, it was hypothesized that the vibration problem stemmed from a mechanical resonance phenomenon, implying
A gas metering skid is being designed for use in a flow station. DRG was commissioned by a client to conduct a comprehensive noise and vibration study of the metering skid to assess its vulnerability to fatigue failure. The potential for fatigue failure arises if the mechanical resonance modes of
Large amplitude vibrations in a process line have resulted in damage to several pipe supports. DRG was engaged to identify the root cause of these vibrations, assess potential fatigue issues, and recommend remedial actions for the client. Analysis DRG performed a comprehensive visual inspection to determine the resonance modes being
Surge analysis in LNG bunkering systems is essential to ensure safe and efficient operations, particularly when fueling ferry ships. This analysis involves evaluating several worst-case scenarios to understand surge phenomena in a 600-meter long LNG bunkering line. The system utilizes a main pump and a booster pump to achieve flow,
A branch connection linking to a high-pressure steam attemperator has experienced a failure, similar to a previous incident. Observations on-site indicate periodic movement of the connecting header housing equipment J-3103, suggesting a fatigue failure. The objective of this analysis is to propose a permanent solution to prevent future cracks in
This project involves a feasibility study for designing a flue gas duct in a carbon capture and storage plant. The scope includes conceptualizing two large-diameter, thin-walled ducts that connect a heat exchanger to two boiler units. One of these ducts spans over an existing plant section, necessitating careful consideration of
At an oil refinery plant in Saudi Arabia, a fiberglass-reinforced plastic (FRP) pipe fire water system has been installed, predominantly buried underground. Since its installation, the system has experienced several failures. DRG was tasked with conducting a comprehensive pipe stress analysis to assess the system’s integrity. This analysis focused on
In a new industrial process, an existing floating head heat exchanger is being repurposed. The operational conditions involve cyclic loading, which were not originally considered during its design phase. To evaluate the impact of these cyclic loads on the heat exchanger, Dynaflow Research Group conducted a comprehensive fatigue analysis. Analysis
A gas compressor station, comprising five similar compressor units connected by an inlet and outlet header, is planned for offshore construction in Mexico. Each unit features three compressor stages that elevate the gas pressure from ambient levels to 95 bar. This substantial pressure increase is accompanied by a significant temperature
Dynaflow Research Group (DRG) conducted comprehensive pipe stress analyses for a large oil and gas extraction facility. This facility comprises three onshore flow stations, one offshore flow station, and a gas export compressor station. Crude oil and gas are transported from the wells to the flow stations, where the crude
A steel pipeline was under construction for offloading naphtha from ships arriving at a jetty. A surge analysis was conducted to evaluate the pipeline’s capability under various transient upset scenarios. Following this, a dynamic stress and flexibility study was performed based on the calculated pressure surges. Analysis A transient one-dimensional
A comprehensive stress and surge analysis was performed for the firewater piping system of an LNG plant located in South America. The system, constructed using Glassfiber Reinforced Epoxy (GRE) pipes, underwent a dynamic response analysis to account for the largest and most critical unbalanced forces. Surge Analysis The existing firewater
This case study examines the detailed fatigue stress analysis conducted on a heat exchanger used to heat Polyol before it entered a refinery reactor. The complex 8-pass, U-tube configuration with a flanged stationary tube sheet required thorough investigation to ensure operational integrity and longevity. Analysis Methodology Engineers identified and analyzed
In this case study, a number of critical sections in an already installed fire water system were selected for review. At the time of the analysis, earlier on-site interventions had already been made, motivated by pipe failures. The analysis aimed to determine if additional interventions were necessary. Analysis Based on
This case study describes the stress analysis performed on a firewater piping system located in the Middle East. The system was constructed using Glassfier Reinforced Epoxy (GRE) pipes. Most of the piping was buried underground and included several connections to above-ground steel piping, fire hydrants, and similar equipment. Analysis The
Introduction At a Flow Station in Nigeria, vibration issues were observed in the suction and discharge headers, as well as the pump recirculation line. To address these concerns and identify potential underlying issues, DRG conducted a comprehensive pulsation analysis combined with a mechanical response assessment. Analysis A stress model was
Introduction In this case study, we explored the pulsation and vibration phenomena at a gas compression station equipped with four centrifugal compressors. These compressors generate flow pulsations due to the action of the impellors, which can excite the system’s acoustic and mechanical natural frequencies. To understand and evaluate the system’s
Introduction During the start-up and normal operation phases of a Gasoil Hydrofiner system, significant vibrations were observed in its piping. These vibrations, described as “large amplitude,” were particularly concerning. The unit’s piping was divided across four separate pipelines. Analysis Upon examining the system under various process conditions, it was determined
Pressure surges ocurr in piping systems whenever there are sudden changes in flow resistance from steady operation. Surges can cause significant damage, also at locations far removed from where they are initiated. For large or complex piping systems, this can make their impact challenging to predict without specialist analysis. Dynaflow
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership