News & Insights from Dynaflow Research Group

surge analysis, GRP, sea water system
Engineering Training

GRP Sea Water System

Introduction The seawater system was classified as a class A system per the Service Limit State (SLS) standards. Constructed from reinforced fiberglass piping, it comprised

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surge analysis, Fire Fighting System
Fiberglass Engineering

A Deluge Fire Fighting System

Introduction In the North Sea, three monopiles were equipped with a deluge fire-fighting system. To ensure its effectiveness, a water hammer calculation was carried out.

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fiberglass, gre system, fire fighting system
Fiberglass Engineering

GRP Fire Fighting System

Introduction In the context of a gas facility, the addition of new units necessitated the enhancement of the existing firewater system. This system was designed

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cooling water piping on a dredger, surge analysis
Fiberglass Engineering

Cooling Water Piping On A Dredger

Introduction This case involved fulfilling a client’s request to perform a surge analysis and static and dynamic stress analysis about the cooling water lines and

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drilling rig, fiberglass, finite element analysis, fiberglass engineering
Fiberglass Engineering

Pump Lines On A Drilling Rig

Introduction In this case study, the focus was on conducting a stress analysis of the GRE piping system utilized to link the pumps to the

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Root Cause Analysis of Vibrating Regulator Valve 670FC005-VC

Root Cause Analysis of Vibrating Regulator Valve 670FC005-VC

This project examines the root cause of increased vibrations observed in the control valve 670FC005-VC at Shell Pernis following its replacement with a new valve from a different manufacturer. The resulting vibrations led to a critical mechanical failure at the connection between the valve stem and the actuator.  The objectives

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Surge and Dynamic Stress Analysis of Foam Line AFW-023024

At BP Geel, a new extension of the fire protection system experienced operational failures during start-up due to surge effects. A similar incident with line AFW-023025 had previously prompted a surge analysis, leading to the current study focused on the adjacent foam system, line AFW-023024. The foam line, running nearly

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Dynamic Stress Analysis of Foam Line AFW-023024

Dynamic Stress Analysis of Foam Line AFW-023024

At the BP Geel facility, a previous failure of the fire protection system during start-up prompted a detailed investigation into surge effects within the network. The incident occurred on line AFW-023025, and subsequent studies identified hydraulic transients as the primary cause. Given the similar configuration and operating principle of the

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Vibration Review Using Modal Analysis and CFD for Yellowtail FPSO

Vibration Review Using Modal Analysis and CFD for Yellowtail FPSO

The ONE GUYANA Floating Production Storage and Offloading (FPSO) unit has been designed to operate in deepwater conditions with a production capacity of 250,000 barrels of oil per day. The FPSO is designed for a 20-year operational life, handling complex processes including water and gas injection. Previous projects highlighted the

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Offloading Surge Analysis for Teekay Petrojarl I FPSO

Offloading Surge Analysis for Teekay Petrojarl I FPSO

The Petrojarl I Floating Production, Storage, and Offloading (FPSO) facility, in operation since 1986 in the North Sea, underwent critical modifications to prepare for deployment at the Atlanta oil field offshore Brazil. The relocation entailed adapting the crude oil offloading system to manage Brazilian crude with higher viscosity and to

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Waste Water System Surge Analysis for Rotterdam NH3 Terminal

Waste Water System Surge Analysis for Rotterdam NH3 Terminal

The client commissioned a surge analysis for the Waste Water (WW) system at the Rotterdam terminal. The analysis aimed to quantify transient pressures and unbalanced forces generated by various hydraulic events: pump trips, pump startups, pump switchovers, and the closure of two key butterfly valves. The analysis was performed using

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Stress Analysis and Remediation of Tank Lines

Stress Analysis and Remediation of Tank Lines

This case study presents the findings of a comprehensive pipe stress analysis of several tank lines following a leakage incident at an expansion joint. The analysis was initiated after segments of the tank lines were replaced with new routing. Upon operation of the system, a leak was detected at the

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Stress Analysis of FRP PVC-U Piping for Temporary SOx Filter Installation

Stress Analysis of FRP PVC-U Piping for Temporary SOx Filter Installation

The project focused on evaluating the mechanical integrity and support strategy of a glass-reinforced plastic (FRP) piping system lined with unplasticized polyvinyl chloride (PVC-U), designed to protect the glass-reinforced plastic structural layer against the corrosive gas mixture. The temporary installation provides an additional gas cleaning stage for the sulphuric acid

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Assessment of GRP Piping Installation at NOMAC Sirdarya

Assessment of GRP Piping Installation at a Power Plant

This case study presents a technical assessment of the Glass Reinforced Plastic (GRP) piping system installation at a power plant, based on a visit conducted at its site. The evaluation focused on the material quality, engineering, and site installation activities for the project’s cooling water and firewater systems. Particular attention

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CFD Analysis and Optimization of Tube Cooker Designs

CFD Analysis and Optimization of Tube Cooker Designs

This project presents a detailed technical assessment of two vertical tube cooker (shell-and-tube heat exchanger) designs using Computational Fluid Dynamics (CFD). The analysis was conducted for Tanis, a manufacturer of candy production lines, with the objective of verifying and improving the thermal performance of the tube cooker, a critical process

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Finite Element Analysis of a Hairpin Heat Exchanger

Finite Element Analysis of a Hairpin Heat Exchanger

Dynaflow Research Group was asked to conduct a comprehensive finite element (FE) analysis on a custom hairpin heat exchanger. The primary objective was to assess the exchanger’s structural integrity under demanding cyclic loading conditions, focusing on fatigue life and ratcheting behavior in compliance with the ASME Boiler and Pressure Vessel

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CFD Two-Phase Mixing Flow Analysis of a 60 m³ H₂S Bioreactor

CFD Two-Phase Mixing Flow Analysis of a 60 m³ H₂S Bioreactor

Effective mixing in bioreactors is essential for maximizing mass transfer, homogenizing chemical species, and ensuring uniform biological activity. The client undertook a computational fluid dynamics study in collaboration with Dynaflow Research Group to evaluate the performance of a 60 m³ hydrogen sulfide (H₂S) bioreactor, with a specific focus on mixing

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Vibration Analysis and Mitigation for Compressor C801 Discharge Piping

Vibration Analysis and Mitigation for Compressor C801 Discharge Piping

Excessive vibrations were detected in the discharge piping of compressor C801 at BP Rotterdam. The observed vibration frequencies corresponded to the compressor’s running speed and its harmonics, indicating the compressor as the primary excitation source. This prompted an in-depth technical investigation due to concerns over the integrity and reliability of

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Stress Assessment of the Q8 Terminal Compressor Station

Stress Assessment of the Q8 Terminal Compressor Station

Building directly on the preceding site verification and model augmentation phase, the objective of the stress assessment was to ensure the mechanical integrity and regulatory compliance of the entire piping network under all anticipated operational, test, and environmental scenarios. The assessment was carried out in accordance with ASME B31.3 and

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terminal compressor station, site visit, pulsation studies

Site Visit Results and Model Augmentation for the Compressor Station

Following the initial review of the pulsation and vibration analysis for the Q8 Terminal compressor station, a detailed site visit was conducted to resolve ambiguities in the as-built system configuration. The purpose of this site visit was to verify support functionality, assess current installations, confirm actual piping layouts, and gather

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