
Detailed Fatigue Analysis of an 8-Pass U-Tube Heat Exchanger in Refinery Operations
This case study examines the detailed fatigue stress analysis conducted on a heat exchanger used to heat Polyol before it entered a refinery reactor. The

This case study examines the detailed fatigue stress analysis conducted on a heat exchanger used to heat Polyol before it entered a refinery reactor. The

A fuel jetty terminal operator expressed concerns about potential two-phase flow issues during off-loading operations. The client indicated that trapped nitrogen used for purging lines

This case study introduces the stress assessment of two caissons: a sea water dump caisson with a 1000mm diameter header to which seven smaller diameter

In this case study, a number of critical sections in an already installed fire water system were selected for review. At the time of the

An unloading line was being commissioned for use with cyclohexane. This line featured two ship loading arms located at the end of a jetty, and

This case study describes the stress analysis performed on a firewater piping system located in the Middle East. The system was constructed using Glassfier Reinforced

During a certain period, scaffolding was required around three 30m tall depropanizer columns. Since the scaffolding was laterally supported from the columns, all wind loads

Introduction At a Flow Station in Nigeria, vibration issues were observed in the suction and discharge headers, as well as the pump recirculation line. To

Introduction This study presents the findings from a comprehensive stability and stress analysis conducted on a planned high scaffolding construction surrounding a 30-meter-high column. The

Introduction A detailed pulsation analysis was conducted to evaluate the sensitivity of a new Measurement Proving Facility to disturbances. This facility, a piping installation designed

Computational Fluid Dynamics Analysis In this case study, we conducted a comprehensive analysis of the water flow in a pipeline featuring a 20-inch butterfly valve.

Surge And Dynamic Stress Analysis During the construction of a 1.6 km long steel pipeline intended for the offloading of naphtha from ships at a

Introduction In this case study, we explored the pulsation and vibration phenomena at a gas compression station equipped with four centrifugal compressors. These compressors generate

Introduction In this case study, we examine the static stress analysis performed on eight metering skids designed for a flow station. These skids, intended for

This case study discusses the results of a stress analysis conducted on the external section of the pressure equalizing piping at a reactor. The analysis

In this study, the dividing wall of a vessel was subjected to a design pressure differential of 0.03 bar, while the shell had a design

This study presents the results of a static stress analysis conducted on a compressor and the exit area of a compression station. Analysis A static

Introduction This case study recounts the stress analysis conducted for the design of two structural platforms attached to reinforcement rings on a vacuum tower. These

Introduction This study detailed the mechanical calculations for four internal components designed as gas inlet distributors within a pressure vessel. These internals were welded to

Introduction In the past, visible vibrations were observed in the piping connected to hydrogen compressors. These vibrations were particularly noticeable in the small-bore pipes branching

Introduction In this case study, a burst test was conducted to demonstrate the strength of a DN1200 Glass Fiber Reinforced Plastic (GRP) pipe. The objective

Table of Contents A Good GRP Code Covers a Large Variety of Products and Loading Conditions A robust Glass Reinforced Plastic (GRP) piping code must

Thermal bowing is a structural phenomenon that arises when a temperature gradient exists across the cross-section of a pipe or vessel. In typical pipe design,

Table of Contents As the demand for flexible, energy-efficient, and reliable compressor operation grows—particularly in hydrogen and process gas applications—our clients increasingly turn to stepless

Table of Contents Multiphase flow is a recurring challenge in process engineering, where multiple fluid phases—such as gases, liquids, or solids—interact within a single flow

In the chemical and energy industries, liquid products such as LNG, ammonia, or naphtha are commonly transferred between ships and onshore storage tanks. These transfers

In the engineering domain, accurately simulating transient events in pipeline systems is critical, particularly for essential safety mechanisms such as firewater systems. These systems, typically

Introduction Pressure vessels are critical components in a wide range of industries, including power generation, petrochemical processing, and industrial manufacturing. These vessels are designed to

When Theodor von Kármán first discovered vortex shedding in 1911, he likely had no idea how pivotal his work would become for modern engineering, particularly

In a previous article, we introduced the risks and design considerations of repurposing an existing natural gas compressor system for hydrogen. That discussion focused on

ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Acoustically Induced Fatigue in Gas Filled Piping Systems Using BOSfluids Remco Boere Senior Software Engineer Get instant access

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Simulation Strategies and Practical Application for Vapour Cavity Formation Dr. Ir. Erik Jan Lingen Software Director Get

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Fundamentals, Failure Mechanisms, and Engineering Consequences of Vapor Cavity Formation Dr. Ir. Erik Jan Lingen Software Director

ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Bridging the Gap: From NFPA 15 Steady-State Design to Transient Surge Analysis in Tank Terminals Uri Peker

ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Support Stiffness Effects on Mechanical Natural Frequencies in Reciprocating Compressor Piping Systems Thijs Krijger Project Engineer Get

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Beyond hydraulics: a practical guide to fire water analyses with BOSfluids Dr. Ir. Erik Jan Lingen Software

ON-DEMAND 🕖 3 SESSIONS x 45 MIN 🌏︎ ENGLISH Complete Pulsation Analysis Using BOSpulse Tim Gebraad Software Lead Engineer Marienne Faro Software Sales Engineer

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Getting the Timing Right: Why Time Step Size Is Critical In Surge Analysis Dr. Ir. Erik Jan

ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Protecting Tank Terminal Assets Through Surge and FFS Analyses Thijs Krijger Project Engineer Katrine van Overhagen Engineer

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Choosing the right GRE piping standard: a comparison of ISO 14692 and ASME NM.2 Edwin Schimmel Project Engineer

ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH How Stepless Capacity Control Shapes Flow and Pulsations Thijs Krijger Project Engineer Get instant access Free. Recording

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director

ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Understanding, Modelling, and Managing Thermal Bowing using CAESAR II David Tickner Senior Engineer Get instant access Free.

ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Using CFD for optimizing multiphase process engineering Bart van der Zalm Senior Engineer Get instant access Free.

DRG CONFERENCE – 35TH ANNIVERSARY 🌏︎ ENGLISH Innovations that Change the Engineering Industry Get instant access Free. Recording + slide deck available Event Description

ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Fatigue Assessment According to ASME B&PV VIII Div.2 Lukas Bajarunas Senior Software Engineer Get instant access Free

ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Fiberglass Piping Stress Envelope According to ISO 14692 using CAESAR II Edwin Schimmel Project Engineer Get instant

ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Understanding and Mitigating AIV and FIV in Modern Plant Design David Tickner Senior Engineer Get instant access

ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH How To Predict Stresses From Slug Flows Daniëlle de Jong Senior Engineer Get instant access Free recording

ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Building models using the import PCF file feature & model verification In BOSfluids Thijs Krijger Project Engineer

The Ærfugl MEG (Monoethylene Glycol) injection skid, engineered by Hitec Products AS for deployment on the Skarv FPSO, is a critical system designed to inject MEG into subsea flowlines, thereby preventing hydrate formation. Following the comprehensive pulsation analysis, which established compliance with API 674 DA2 pulsation criteria through targeted mitigation

Following the successful verification of the static mechanical integrity of the Ærfugl MEG injection skid in Phase 1, Hitec Products AS commissioned Dynaflow Research Group to undertake a detailed pulsation analysis in accordance with API 674 DA2. The aim was to address the risks posed by pressure pulsations generated by

The Ærfugl MEG (Monoethylene Glycol) injection skid, designed and produced by Hitec Products AS for installation on the FPSO (Floating Production Storage and Offloading) vessel in the Skarv field, is a mission-critical component in the field’s flow assurance strategy. To ensure mechanical integrity and operational reliability, a comprehensive static pipe

Within Europoort Rotterdam, a tankpit of 37m diameter and 21m height was intended to be repurposed for storing a blend of Naphtha and Reformate. Reformate, a product of Naphtha, shares similar chemical properties, with both fluids being miscible (they mix well together). Dynaflow Research Group performed a CFD analysis on

For a coil-wound liquified natural gas (LNG) heat exchanger, an existing 66” and new 72” bolted flange joint have been analysed and reviewed for mechanical loading and multiple thermal load cases in accordance to the 2013 edition of ASME VIII Div.1 and Div.2 by Dynaflow Research Group (DRG) using ANSYS

Dynaflow Research Group (DRG) has performed a stress and surge analysis using BOSfluids at Rotterdam Maasvlakte on an extension to their firewater system to accommodate the loading of LNG onto ships and barges at the jetty area. The extension of the firewater system consisted of an underground glass-reinforced epoxy (GRE)

An existing fiberglass firewater piping system was expanded to enhance its capacity, necessitating validation for the newly added components. The client, engaged in the RDCG Rotterdam capacity growth project, specializes in producing renewable fuels through the chemical conversion of vegetable and animal oils. The firewater system at this facility is

Our client was looking to repurpose a liquid transport and storage system for a different fuel. The new fuel blend has a larger viscosity and density. Heat tracing is applied to the pipe line to reduce the liquid viscosity during transport. The new fuel is pumped into a storage tank,

Our client reported multiple cracks at weld locations on a separation tank. These cracks are suspected to be caused by dynamic flow effects from the mixed inflow of acid gas and liquid. To address this issue, the client requested a Computational Fluid Dynamics (CFD) analysis to quantify the forces exerted

A client approached Dynaflow with concerns about potential dynamic loads on their piping system during the activation of a Pressure Safety Valve (PSV) protecting a degasser. During PSV opening, both gas and liquid (methane and water) are discharged together, creating complex flow conditions that could lead to transient forces and

The EVO-42 compressor package, featuring a screw compressor, oil separator, motor, dampener, and associated piping, was subject to a comprehensive evaluation by Dynaflow Research Group. This study aimed to assess its mechanical and acoustic performance under operating conditions, following the guidelines set out in API 619 and ASME VIII Div.

A client operates a reciprocating compressor at their terminal facilities, which is integral to their gas processing operations. During routine operations, excessive vibrations were observed within the system, raising concerns regarding equipment reliability, safety, and compliance with relevant industry standards. The compressor system in question features a 6-cylinder design with

The Tesoro Salt Lake City Refinery initiated a project to reduce the sulfur content in its products, necessitating modifications to the piping system on the discharge side of compressors K-701A/B. These changes prompted concerns about excessive pulsations and vibration-induced stresses, particularly as no previous pulsation study had been conducted. The

Heat exchangers are essential in industrial applications for transferring heat between fluids. However, they are susceptible to multiple mechanical failures, being one of them flow-induced vibrations (FIV). This case study examines a specific incident where a heat exchanger experienced multiple failures at the welded connections of tube bundles to the

In the chemical processing industry, equipment integrity under extreme conditions is paramount for safety and efficiency. This case study examines the thermal and mechanical analysis of a 2” equal tee subjected to high-temperature fluidized catalyst streams. The project’s objective was to assess the tee’s integrity where a 690°C catalyst stream

The offshore oil and gas industry encounters distinctive challenges in managing high-pressure piping systems, where the repercussions of failure can be dire. Therefore, ensuring the structural integrity of these piping systems is paramount. This case study examines a critical investigation conducted during the Detailed Design Phase of an Offshore Topside

A petrochemical facility has been experiencing recurring failures in its fiberglass piping Cooling Water (CW) network. With seven failures reported up to 2014 and a recent failure in November 2023, the integrity of the system has come under scrutiny. As the fiberglass piping approaches its 20-year design lifetime, a comprehensive

A fiberglass gas pipeline is being implemented to supply gas from a compressor station to a delivery point. As the pipeline approaches completion, ensuring its operational safety and integrity is paramount. This case study examines the surge analysis conducted on the buried portion of the pipeline to identify potential vulnerabilities

An ammonia plant in Australia has experienced recurring failures in its cooling water systems since its commissioning in the mid-2000s. The plant utilizes two primary cooling systems: a Sea Cooling Water (SCW) system and a Fresh Cooling Water (FCW) system. The SCW system, with a high capacity, consists of multiple

This case study examines the structural integrity of an industrial pressure vessel subjected to cyclic thermal and pressure loading. In processes where such vessels experience significant temperature and pressure fluctuations, ensuring the longevity and safety of these critical components is paramount. The primary objective of this study is to assess

This case study examines the structural integrity of header boxes in an industrial air cooler heat exchanger subjected to cyclic thermal loading and static pressure. In processes where heat exchangers experience significant temperature fluctuations, ensuring the longevity and safety of critical components is paramount. The primary objective of this study

DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –

Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership