Consulting
Sulphur Recovery Burners Stress Analysis and Assessment
DRG was engaged to conduct a comprehensive stress analysis for three sulphur recovery burners, in accordance with ASME VIII Division 1 of the Boiler and
19 July 2024
DRG was engaged to conduct a comprehensive stress analysis for three sulphur recovery burners, in accordance with ASME VIII Division 1 of the Boiler and
The customer needed to determine the flow split between six cooling towers within a cooling tower arrangement. Analysis The six cooling towers were fed from
This project presented the assessment results of the analysis of the pressure-containing part of an actuator. The focus was on evaluating the actuator’s integrity through
In this study, the details and results of the stress analysis performed for the design of two platforms attached to the reinforcement rings of a
This case study detailed the static and dynamic assessment of a Wintrack Tower. Wintrack Towers represented a new geometrical design for suspension towers for high-tension
Dynaflow Research Group conducted a comprehensive stress analysis on three critical components of a high-pressure heat exchanger: the stationary tubesheet, cone-shaped channel, and shell with
This case study examines the stress analysis conducted on a firewater piping system constructed entirely of Glass Fiber Epoxy (GRE) piping. The system featured a
This case study examines the thermal stress analysis conducted on three critical components of a high-pressure heat exchanger: Stationary tubesheet Cone-shaped channel Shell including cone
This case study examines the static stress analysis conducted on the underground portion of a Seawater Network in a Gas Field development project. The underground
A fuel jetty terminal operator expressed concerns about potential two-phase flow issues during off-loading operations. The client indicated that trapped nitrogen used for purging lines
This case study introduces the stress assessment of two caissons: a sea water dump caisson with a 1000mm diameter header to which seven smaller diameter
An unloading line was being commissioned for use with cyclohexane. This line featured two ship loading arms located at the end of a jetty, and
During a certain period, scaffolding was required around three 30m tall depropanizer columns. Since the scaffolding was laterally supported from the columns, all wind loads
Introduction This study presents the findings from a comprehensive stability and stress analysis conducted on a planned high scaffolding construction surrounding a 30-meter-high column. The
Introduction A detailed pulsation analysis was conducted to evaluate the sensitivity of a new Measurement Proving Facility to disturbances. This facility, a piping installation designed
Computational Fluid Dynamics Analysis In this case study, we conducted a comprehensive analysis of the water flow in a pipeline featuring a 20-inch butterfly valve.
Surge And Dynamic Stress Analysis During the construction of a 1.6 km long steel pipeline intended for the offloading of naphtha from ships at a
Introduction In this case study, we examine the static stress analysis performed on eight metering skids designed for a flow station. These skids, intended for
This case study discusses the results of a stress analysis conducted on the external section of the pressure equalizing piping at a reactor. The analysis
In this study, the dividing wall of a vessel was subjected to a design pressure differential of 0.03 bar, while the shell had a design
This study presents the results of a static stress analysis conducted on a compressor and the exit area of a compression station. Analysis A static
Table of Contents A Good GRP Code Covers a Large Variety of Products and Loading Conditions A robust Glass Reinforced Plastic (GRP) piping code must
Thermal bowing is a structural phenomenon that arises when a temperature gradient exists across the cross-section of a pipe or vessel. In typical pipe design,
Table of Contents As the demand for flexible, energy-efficient, and reliable compressor operation grows—particularly in hydrogen and process gas applications—our clients increasingly turn to stepless
Table of Contents Multiphase flow is a recurring challenge in process engineering, where multiple fluid phases—such as gases, liquids, or solids—interact within a single flow
In the chemical and energy industries, liquid products such as LNG, ammonia, or naphtha are commonly transferred between ships and onshore storage tanks. These transfers
In the engineering domain, accurately simulating transient events in pipeline systems is critical, particularly for essential safety mechanisms such as firewater systems. These systems, typically
Introduction Pressure vessels are critical components in a wide range of industries, including power generation, petrochemical processing, and industrial manufacturing. These vessels are designed to
When Theodor von Kármán first discovered vortex shedding in 1911, he likely had no idea how pivotal his work would become for modern engineering, particularly
In a previous article, we introduced the risks and design considerations of repurposing an existing natural gas compressor system for hydrogen. That discussion focused on
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Acoustically Induced Fatigue in Gas Filled Piping Systems Using BOSfluids Remco Boere Senior Software Engineer Get instant access
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Simulation Strategies and Practical Application for Vapour Cavity Formation Dr. Ir. Erik Jan Lingen Software Director Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Fundamentals, Failure Mechanisms, and Engineering Consequences of Vapor Cavity Formation Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Bridging the Gap: From NFPA 15 Steady-State Design to Transient Surge Analysis in Tank Terminals Uri Peker
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Support Stiffness Effects on Mechanical Natural Frequencies in Reciprocating Compressor Piping Systems Thijs Krijger Project Engineer Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Beyond hydraulics: a practical guide to fire water analyses with BOSfluids Dr. Ir. Erik Jan Lingen Software
AIV Fundamentals At what pipe diameter and wall thickness should one be concerned about AIV? What is the relevant D/T ratio? This depends on the
ON-DEMAND 🕖 3 SESSIONS x 45 MIN 🌏︎ ENGLISH Complete Pulsation Analysis Using BOSpulse Tim Gebraad Software Lead Engineer Marienne Faro Software Sales Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Getting the Timing Right: Why Time Step Size Is Critical In Surge Analysis Dr. Ir. Erik Jan
ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Protecting Tank Terminal Assets Through Surge and FFS Analyses Thijs Krijger Project Engineer Katrine van Overhagen Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Choosing the right GRE piping standard: a comparison of ISO 14692 and ASME NM.2 Edwin Schimmel Project Engineer
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH How Stepless Capacity Control Shapes Flow and Pulsations Thijs Krijger Project Engineer Get instant access Free. Recording
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Understanding, Modelling, and Managing Thermal Bowing using CAESAR II David Tickner Senior Engineer Get instant access Free.
What are the key challenges in applying CFD to simulate and optimize multiphase processes in complex industrial systems? The main challenge here is the ability
Do CAESAR II formulas for thermal bowing and output results match with FEA? Short Answer: There can be significant differences between the results of CAESAR II and FEA.Explanation:The
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Using CFD for optimizing multiphase process engineering Bart van der Zalm Senior Engineer Get instant access Free.
DRG CONFERENCE – 35TH ANNIVERSARY 🌏︎ ENGLISH Innovations that Change the Engineering Industry Get instant access Free. Recording + slide deck available Event Description
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Fatigue Assessment According to ASME B&PV VIII Div.2 Lukas Bajarunas Senior Software Engineer Get instant access Free
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Fiberglass Piping Stress Envelope According to ISO 14692 using CAESAR II Edwin Schimmel Project Engineer Get instant
A coil anchored at both ends, with the cross-over overloaded In a refinery furnace, the radiant coil carries crude. Under a project designated high TAN, the existing carbon steel radiant coil piping is to be replaced by stainless steel, grade A312 TP316Ti. This account presents the stress analysis of the
Lines assessed 4 Pipe content Two-phase gas-liquid flow, all process conditions Flow regime, start-up Slug flow Flow regime, normal operation Annular flow Pipe material A 358 type 321, main material Design temperature 400 °C Design pressure 77.5 bar, Lines 1 and 3; 81.0 bar, Lines 2 and 4 Liquid slug
Line temperature 700 °C Design temperature 755 °C Design pressure 4.2 barg Pipe material A 312 type 304H Allowable stresses ASME B31.3 Appendix A Expansion loop 4 inch, 6,000 mm deep Creep-range service on the catalyst withdrawal line A waste catalyst line runs from the regenerator to the waste catalyst
Recently, fatigue cracks were discovered in the first-stage discharge line’s small-bore instrumentation branches of a hydrogen compressor. Initial investigations pointed to excessive out-of-plane vibrations as the primary driver of these failures. While the system was originally installed in 1995 with a pulsation study, and further axial supporting was added in
In industrial effluent systems, piping integrity is often threatened by the geotechnical behavior of the surrounding soil. This case study examines the peer review of a stress analysis for effluent pipelines situated between valve chambers. The primary challenge identified is differential settlement, where unpiled concrete pit walls shift relative to
Introduction This case study presents the finite element analysis (FEA) and verification process conducted for the pressure-containing parts of the F35-340 actuator, developed by Actuator Technology Company. The primary goal was to demonstrate the structural integrity of the actuator under specified operating conditions and to ensure compliance with the requirements
This case study presents the fatigue assessment of the 28L oil separator (Atlas part number 1625481501), performed to verify the vessel’s durability under cyclical internal pressure in accordance with the AD2000 S2 standard. The separator is subject to a cyclic pressure loading from atmospheric pressure up to 15 barg, which
This project examines the root cause of increased vibrations observed in the control valve 670FC005-VC at Shell Pernis following its replacement with a new valve from a different manufacturer. The resulting vibrations led to a critical mechanical failure at the connection between the valve stem and the actuator. The objectives
At BP Geel, a new extension of the fire protection system experienced operational failures during start-up due to surge effects. A similar incident with line AFW-023025 had previously prompted a surge analysis, leading to the current study focused on the adjacent foam system, line AFW-023024. The foam line, running nearly
At the BP Geel facility, a previous failure of the fire protection system during start-up prompted a detailed investigation into surge effects within the network. The incident occurred on line AFW-023025, and subsequent studies identified hydraulic transients as the primary cause. Given the similar configuration and operating principle of the
The ONE GUYANA Floating Production Storage and Offloading (FPSO) unit has been designed to operate in deepwater conditions with a production capacity of 250,000 barrels of oil per day. The FPSO is designed for a 20-year operational life, handling complex processes including water and gas injection. Previous projects highlighted the
During this project the optimal wearplate thickness for pipe supports on the FPSO Maria Quiteria was investigated, aligning with the Yinson project specifications. The primary objective was to validate whether the prescribed wearplate thicknesses—6mm for pipes of 10” and smaller, 10mm for larger pipes, and 12.7mm for pipes with higher
On the Goliat Floating Production Storage and Offloading (FPSO) unit, significant vibration and cavitation phenomena were observed downstream of control valve 71PV1103 on the minimum flow line of pump B during maximum flow conditions. Additionally, pressure surges were reported during system start-up through this minimum flow line. Such issues posed
The Petrojarl I Floating Production, Storage, and Offloading (FPSO) facility, in operation since 1986 in the North Sea, underwent critical modifications to prepare for deployment at the Atlanta oil field offshore Brazil. The relocation entailed adapting the crude oil offloading system to manage Brazilian crude with higher viscosity and to
The client commissioned a surge analysis for the Waste Water (WW) system at the Rotterdam terminal. The analysis aimed to quantify transient pressures and unbalanced forces generated by various hydraulic events: pump trips, pump startups, pump switchovers, and the closure of two key butterfly valves. The analysis was performed using
This case study presents the findings of a comprehensive pipe stress analysis of several tank lines following a leakage incident at an expansion joint. The analysis was initiated after segments of the tank lines were replaced with new routing. Upon operation of the system, a leak was detected at the
The project focused on evaluating the mechanical integrity and support strategy of a glass-reinforced plastic (FRP) piping system lined with unplasticized polyvinyl chloride (PVC-U), designed to protect the glass-reinforced plastic structural layer against the corrosive gas mixture. The temporary installation provides an additional gas cleaning stage for the sulphuric acid
This case study presents a technical assessment of the Glass Reinforced Plastic (GRP) piping system installation at a power plant, based on a visit conducted at its site. The evaluation focused on the material quality, engineering, and site installation activities for the project’s cooling water and firewater systems. Particular attention
The client experienced multiple unexpected failures in the underground firewater (FW) network at one of their facilities. The network utilizes fiberglass-reinforced plastic (FRP) piping. To determine the root causes of these failures, a material investigation was conducted by Dynaflow Research Group on pipe samples. This case study presents the methodology,
A heat exchanger was found to have fluid leakage from the tube side into the shell side after approximately 3 years of operation. Initial inspections suggested that flow-induced vibrations (FIV) were causing support rods to puncture through tube walls. To diagnose and address the source and effects of the FIV
This project presents a detailed technical assessment of two vertical tube cooker (shell-and-tube heat exchanger) designs using Computational Fluid Dynamics (CFD). The analysis was conducted for Tanis, a manufacturer of candy production lines, with the objective of verifying and improving the thermal performance of the tube cooker, a critical process
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership