Consulting
FEA Analysis For Internal Gas Distributors
Introduction This study detailed the mechanical calculations for four internal components designed as gas inlet distributors within a pressure vessel. These internals were welded to
17 May 2024
Introduction This study detailed the mechanical calculations for four internal components designed as gas inlet distributors within a pressure vessel. These internals were welded to
Introduction In the past, visible vibrations were observed in the piping connected to hydrogen compressors. These vibrations were particularly noticeable in the small-bore pipes branching
Introduction In this case study, a burst test was conducted to demonstrate the strength of a DN1200 Glass Fiber Reinforced Plastic (GRP) pipe. The objective
Introduction In the context of a compression station project, DRG conducted a comprehensive static stress analysis encompassing the plant inlet, slug catcher, and filter areas.
Introduction In this case study, we delve into a static stress analysis concerning a distillate water header within a remineralization unit of a desalination plant.
Introduction In the analysis conducted for the gas-inlet top box of a heat exchanger, which forms a part of the Torrefaction Tower, emphasis was placed
Introduction In the context of a greenfield project centered on the construction of a power plant, fiberglass-reinforced plastic (GRP) pipes with diameters of approximately 2.5
Since its beginnings, in 1989, Dynaflow Research Group (DRG) has been involved in shaping the landscape of fiberglass engineering through research, design engineering, and consultancy.
Introduction In this case, slender steel conical towers are designated to support high-tension wires, subjecting them to various horizontal and vertical load components. The load
Introduction In the examination of our client’s initiative to assess and enhance the primary cooling water system within an established power plant, various configurations, and
Date: April 2nd, 2024 We are delighted to announce the celebration of Dynaflow Research Group’s 35th anniversary, marking a significant milestone in our journey of
Introduction The seawater system was classified as a class A system per the Service Limit State (SLS) standards. Constructed from reinforced fiberglass piping, it comprised
Introduction In this case study, the focus was on conducting a stress analysis of the GRE piping system utilized to link the pumps to the
Introduction As a result of a failure in a fiberglass header in the undercroft of a chilled water system, the decision was made to replace
Introduction In this case study, we delved into the stress analysis findings regarding the revised flue gas overhead line in Singapore connecting a third-stage separator
Introduction In the current project, a static stress analysis was conducted to assess the performance of GRE headers connected to filter vessels. The purpose was
Introduction In this case study, a finite element stress analysis was conducted on a seawater dump caisson installed on the deck of a floating offshore
Introduction A plant in Asia requested a simulation study to be performed, both fluid mechanical (acoustical) and mechanical, of the compressor piping between the first
Introduction A serious crack next to a weld in the circulating water flow system was found but it was unclear what had caused this crack.
Dynaflow Research Group is pleased to announce the new major releases of all of the DRG software products, including BOSfluids, BOSpulse, ISOtracer, and BOSview. Version 7.1.
Dynaflow Research Group will be one of the exhibitors at TPS Turbomachinery & Pump Symposia (TPS) in Houston, Texas. TPS is a vital industry event,
Table of Contents A Good GRP Code Covers a Large Variety of Products and Loading Conditions A robust Glass Reinforced Plastic (GRP) piping code must
Thermal bowing is a structural phenomenon that arises when a temperature gradient exists across the cross-section of a pipe or vessel. In typical pipe design,
Table of Contents As the demand for flexible, energy-efficient, and reliable compressor operation grows—particularly in hydrogen and process gas applications—our clients increasingly turn to stepless
Table of Contents Multiphase flow is a recurring challenge in process engineering, where multiple fluid phases—such as gases, liquids, or solids—interact within a single flow
In the chemical and energy industries, liquid products such as LNG, ammonia, or naphtha are commonly transferred between ships and onshore storage tanks. These transfers
In the engineering domain, accurately simulating transient events in pipeline systems is critical, particularly for essential safety mechanisms such as firewater systems. These systems, typically
Introduction Pressure vessels are critical components in a wide range of industries, including power generation, petrochemical processing, and industrial manufacturing. These vessels are designed to
When Theodor von Kármán first discovered vortex shedding in 1911, he likely had no idea how pivotal his work would become for modern engineering, particularly
In a previous article, we introduced the risks and design considerations of repurposing an existing natural gas compressor system for hydrogen. That discussion focused on
ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Understanding and Mitigating AIV and FIV in Modern Plant Design David Tickner Senior Engineer Get instant access
ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH How To Predict Stresses From Slug Flows Daniëlle de Jong Senior Engineer Get instant access Free recording
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Building models using the import PCF file feature & model verification In BOSfluids Thijs Krijger Project Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Solving Vibrations In A Two-Phase Process Line Frank Bos Partner Get instant access Free. Recording + slide
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Surge and dynamic stress analysis for an offshore wind farm using BOSfluids Mark Groen Software Lead Engineer
ON-DEMAND 🕖 25 MIN 🌏︎ ESPAÑOL Integración de BOSfluids con Caesar II y otros programas de tensión de tuberías Uri Peker Engineer Get instant
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH BOSfluids integration with CAESAR II and other pipe stress programs Ryan Metcalf Manager USA Get instant access
A client operates a reciprocating compressor at their terminal facilities, which is integral to their gas processing operations. During routine operations, excessive vibrations were observed within the system, raising concerns regarding equipment reliability, safety, and compliance with relevant industry standards. The compressor system in question features a 6-cylinder design with
The Tesoro Salt Lake City Refinery initiated a project to reduce the sulfur content in its products, necessitating modifications to the piping system on the discharge side of compressors K-701A/B. These changes prompted concerns about excessive pulsations and vibration-induced stresses, particularly as no previous pulsation study had been conducted. The
Heat exchangers are essential in industrial applications for transferring heat between fluids. However, they are susceptible to multiple mechanical failures, being one of them flow-induced vibrations (FIV). This case study examines a specific incident where a heat exchanger experienced multiple failures at the welded connections of tube bundles to the
In the chemical processing industry, equipment integrity under extreme conditions is paramount for safety and efficiency. This case study examines the thermal and mechanical analysis of a 2” equal tee subjected to high-temperature fluidized catalyst streams. The project’s objective was to assess the tee’s integrity where a 690°C catalyst stream
The offshore oil and gas industry encounters distinctive challenges in managing high-pressure piping systems, where the repercussions of failure can be dire. Therefore, ensuring the structural integrity of these piping systems is paramount. This case study examines a critical investigation conducted during the Detailed Design Phase of an Offshore Topside
A petrochemical facility has been experiencing recurring failures in its fiberglass piping Cooling Water (CW) network. With seven failures reported up to 2014 and a recent failure in November 2023, the integrity of the system has come under scrutiny. As the fiberglass piping approaches its 20-year design lifetime, a comprehensive
A fiberglass gas pipeline is being implemented to supply gas from a compressor station to a delivery point. As the pipeline approaches completion, ensuring its operational safety and integrity is paramount. This case study examines the surge analysis conducted on the buried portion of the pipeline to identify potential vulnerabilities
An ammonia plant in Australia has experienced recurring failures in its cooling water systems since its commissioning in the mid-2000s. The plant utilizes two primary cooling systems: a Sea Cooling Water (SCW) system and a Fresh Cooling Water (FCW) system. The SCW system, with a high capacity, consists of multiple
This case study examines the structural integrity of an industrial pressure vessel subjected to cyclic thermal and pressure loading. In processes where such vessels experience significant temperature and pressure fluctuations, ensuring the longevity and safety of these critical components is paramount. The primary objective of this study is to assess
This case study examines the structural integrity of header boxes in an industrial air cooler heat exchanger subjected to cyclic thermal loading and static pressure. In processes where heat exchangers experience significant temperature fluctuations, ensuring the longevity and safety of critical components is paramount. The primary objective of this study
Floating Production Storage and Offloading (FPSO) units play a crucial role in offshore oil and gas production. A critical component of these systems is the compressor skid, which compresses natural gas for processing or export. This case study focuses on the pulsation and vibration analysis of a three-stage reciprocating compressor
This case study examines a reciprocating compressor system operated by a leading energy company, used for compressing natural gas. The system consists of three identical compressor units, each with two stages (suction and discharge pulsation suppression devices and connected piping), supplying gas to a common header. This system had been
This case study examines the cooling water and foam systems located in two jetties (Jetty A and Jetty B) of a major industrial facility. These systems, critical for fire protection, have experienced significant issues related to water hammer effects and structural integrity. The primary objectives of this study are to
The client is operating multiple ammonia plants with similar cooling water systems made of GRE. Last year, failures were discovered in buried GRE components—specifically, an elbow and a tee—at one of the older plants. A surge analysis conducted by Dynaflow Research Group revealed that these failures were due to an
A new firewater (FW) system is being designed for a Green Hydrogen Elements facility. The plant spans a large area of approx. 2 x 1.5 km and contains multiple critical areas. The piping material is Fiber Reinforced Plastic (FRP). The main firewater ring is of DN250 and DN300 piping. The
A client designed a foam piping system that covers the three tanks in a tank pit in the harbor. The firewater system is directly connected to the general water supply. The main pipeline passes through the foam house where the water is mixed with foam. A manifold divides the mixture
A manufacturer of pulsation dampers requested Dynaflow Research Group to verify the performance of one of its discharge silencer designs in combination with a double rotary lobe gas blower by means of a pulsation study. The scope of the study consisted of a connecting straight pipe spool and the silencer
A fatigue analysis has been done for a reactor feed pressurization drum. The vessel operates under cyclic pressure ranging from 25 psig to 200 psig (1.7 – 13.8 bar), with a design life of more than 5 million cycles. Additionally, it is subjected to 200 full-range cycles from atmospheric pressure
A Glass Reinforced Epoxy (GRE) fire water header, installed on a Liquefied Natural Gas (LNG) jetty, comprises DN700 pipes and is subjected to seismic accelerations. Due to the jetty’s structure, the seismic accelerations provided by the client vary significantly along its length. The fire water header must be evaluated for
The above-ground seawater supply header is designed to transport seawater from two tie-ins in a discharge manifold of the seawater pumps to AGA. A comprehensive static stress analysis was necessary to determine the stress levels within the Glass Reinforced Epoxy (GRE) line. Additionally, it was crucial to define a support
At an LNG terminal, an unexpected settlement of 12 inches of soil, containing several sections of Vacuum Insulated Piping (VIP), occurred. Because the above-ground pipe supports were unaffected by the settlement, the differential displacement between the above-ground supports and the underground soil resulted in plastic deformation of some of the
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership