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On-Skid and Off-Skid Air Combustion Lines Design
The combustion air system of an incinerator is a crucial component for its operation, consisting of a fan, two skids, interconnecting piping, and the incinerator
14 August 2024
The combustion air system of an incinerator is a crucial component for its operation, consisting of a fan, two skids, interconnecting piping, and the incinerator
The installation of a new Glass Reinforced Epoxy (GRE) saltwater system at a chemical processing site required comprehensive support layout planning and stress assessment. This
Introduction In a large industrial plant located in the southern Netherlands, a complex pipeline network traverses multiple sections separated by two major highways. This network,
A new off-loading system is under consideration for an ammonia storage plant, designed to transfer ammonia (NH3) from a jetty to three storage tanks. This
The exploration of various methods to enhance the Finite Element Analysis (FEA) of a 6-bed polybed vessel focuses on addressing potential fatigue issues. A Finite
During the design phase of a sea jetty for an oil terminal, Dynaflow Research Group (DRG) conducted a comprehensive stress analysis for the glass reinforced
A comprehensive vibration analysis was conducted on a water feed line operating in a slug flow regime. Slug flow, characterized by large intermittent fluid slugs
This case study focuses on the vibration assessment of a pentane line, specifically evaluating vibration stresses and the risk of fatigue issues at the nozzle/shell
A gas metering skid is being designed for use in a flow station. DRG was commissioned by a client to conduct a comprehensive noise and
Large amplitude vibrations in a process line have resulted in damage to several pipe supports. DRG was engaged to identify the root cause of these
The vessel under consideration features three horizontal trays positioned at different elevations. These perforated trays are supported by and welded to a support ring, which
A finite element analysis (FEA) was requested for a fiberglass coupler used in centrifugal cast fiberglass pipes. The aim was to evaluate the structural integrity
In the framework of a testing program for glass-reinforced epoxy (GRE) pipes, the long-term material strength properties at a high temperature of 150°C are determined
Surge analysis in LNG bunkering systems is essential to ensure safe and efficient operations, particularly when fueling ferry ships. This analysis involves evaluating several worst-case
A shell and tube heat exchanger is utilized to condense propylene gas. The temperature of the propylene gas entering the shell side cycles through a
The client requested a static stress analysis for two cooling water headers, which were to be replaced with headers made from Glass Reinforced Epoxy (GRE).
Two identical spherical tanks, designed and commissioned in the 1960s for the storage of pressurized liquid butane, require re-evaluation for a new purpose. Each tank
A branch connection linking to a high-pressure steam attemperator has experienced a failure, similar to a previous incident. Observations on-site indicate periodic movement of the
At an oil refinery plant in Saudi Arabia, a fiberglass-reinforced plastic (FRP) pipe fire water system has been installed, predominantly buried underground. Since its installation,
A dryer vessel is designed for the purpose of removing water from ‘wet’ propylene liquid, where ‘wet’ denotes the presence of a small quantity of
A 5-inch glass-reinforced epoxy (GRE) transportation line has been installed underground, featuring several above-ground steel pipe connections. Designed to withstand a pressure of 150 bar
Hydrogen is considered to be a key element in the energy transition. This molecule is the most notable option for the decarbonisation of hard-to-abate sectors
As part of our responsibilities at DRG, we conduct both standard pressure drop calculations and surge/slug analyses for firewater systems. Our involvement spans various stages,
Geothermal energy is a promising renewable energy source, but it comes with its own set of challenges. Two significant issues in geothermal well operations are
Flow-induced vibrations in piping systems are a critical aspect of mechanical engineering, impacting the reliability and integrity of various industrial setups. The Japan Society of
Introduction In the field of engineering design, the precision of pipe flexibility analysis models is critically important for accurately assessing nozzle loads in steel piping
In 2013, a major incident occurred in a Louisiana chemical plant. In a nonroutine operation, plant operators attempted to start a heat exchanger which had
To understand pressure surges in large piping systems, a good place to start is at home. When you finish washing your hands, turning off the
Brief introduction to piping vibrations Vibrations are an oscillatory motion about an equilibrium. The oscillatory movement causes alternating stresses in the system, which, if excessive
The pulsation challenge of a variable speed reciprocating compressorA pulsation analysis according to the API 618 is a good method of preventing excessive vibrations in
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Solving Vibrations In A Two-Phase Process Line Frank Bos Partner Get instant access Free. Recording + slide
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Surge and dynamic stress analysis for an offshore wind farm using BOSfluids Mark Groen Software Lead Engineer
ON-DEMAND 🕖 25 MIN 🌏︎ ESPAÑOL Integración de BOSfluids con Caesar II y otros programas de tensión de tuberías Uri Peker Engineer Get instant
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH BOSfluids integration with CAESAR II and other pipe stress programs Ryan Metcalf Manager USA Get instant access
A manhole interrupts the load-bearing shell of an elbow or tee, so the component is regarded as a non-standard piping fitting. The three fittings here are two 20 inch long-radius elbows, EX-23 and EZ-22, in SA-234 Gr. WP11 Cl. 1, and one 32 inch ASME B16.9 welding tee, FB-11, in
Furnace F-501 at a refinery heats crude through radiant coils made of A312 TP316Ti stainless steel. Each coil enters the radiant section at grade level, runs 21 loops parallel to the refractory lined furnace wall, crosses over to the roof section, makes 8 further loops against the roof, and leaves
Two identical Visbreaker bottom pumps at an onshore refinery were due for replacement. The existing pumps were of single side suction execution, the new pumps of double side suction execution. For the new pumps a minimum straight length of five times the diameter (5D) was specified directly upstream of the
A gas line between the high and low pressure separators of a hydrocracking unit failed in service, probably through material fatigue caused by vibration. An additional 3-way stop was fitted just downstream of the TSO valve to reduce vibration levels, and vibration was then measured at nine locations on the
The crude heating system serves one of two distillation trains: crude is preheated in a convection box, heated in the radiant section of the furnace and carried by a feed line to the tower. Crude heating generates two-phase flow, whose fluctuations impose the unsteady unbalanced loads at elbows and tees
At a refinery, a branch connection designated W31056, the 2″ line that ties in to the high-pressure steam attemperator J-3103 (a desuperheater), failed in service. A similar failure had occurred about twenty years earlier, in 1992. On-site observations report periodic movement of the connecting header, line 6″-S31022, which contains the
A refinery operator is replacing two existing steel main cooling water headers with Glass Reinforced Epoxy (GRE) piping. The two changes were raised as Technical Change Requests, and this case study covers the second of them, the “lube” cooling water header. The GRE consists of a header and a branch
A wash oil line was vibrating in the vertical section downstream of its angle control valve. It has been reported that the vibration amplitude increases with increasing flow, and in the future the mass flow rate may still be increased further. No vibration measurements had been carried out, so the
Undesirable vibrations were observed in the wash oil line between two vessels during activation of the wash oil flow, most severe in the vertical section immediately downstream of the angle control valve. An earlier study had already identified slug flow as the most probable cause and proposed mitigation measures, and
The 10″ inlet and outlet lines of furnace H301 carry two-phase content during all process conditions. Under certain process conditions, staff reported feeling like getting seasick when standing on the platform of the furnace, and the piping was seen vibrating mainly near the furnace. The impact of these dynamic effects
A flue-gas overhead line runs from a third stage separator to a waste heat boiler. It carries gas at a maximum operating temperature of 740 °C upstream of the orifice chamber and is designed for 755 °C in the hot-walled sections. At those temperatures the hot-wall material, stainless steel A240
Two existing steel cooling water headers were to be replaced with Glass Reinforced Epoxy (GRE) piping under two Technical Change Requests. This case study covers the first request, for the main cooling water header “boiler”. The second, covers the “lube” header. A flexibility analysis was required, together with recommendations, to
An 8-inch line carrying two-phase content from a heat exchanger to a gasoil stripper at a refinery had been vibrating for years, mainly in the two shorter horizontal sections, one downstream of the heat exchanger and one just upstream of the stripper. The operator had reported vibration for 5 to
A line in the creep range, where the weight loads set the support design The line studied here is the revised fluegas overhead line between the third stage separator and the superheater. It operates at 725 °C in the hot walled sections and 200 °C in the cold walled section,
A coil anchored at both ends, with the cross-over overloaded In a refinery furnace, the radiant coil carries crude. Under a project designated high TAN, the existing carbon steel radiant coil piping is to be replaced by stainless steel, grade A312 TP316Ti. This account presents the stress analysis of the
Lines assessed 4 Pipe content Two-phase gas-liquid flow, all process conditions Flow regime, start-up Slug flow Flow regime, normal operation Annular flow Pipe material A 358 type 321, main material Design temperature 400 °C Design pressure 77.5 bar, Lines 1 and 3; 81.0 bar, Lines 2 and 4 Liquid slug
Line temperature 700 °C Design temperature 755 °C Design pressure 4.2 barg Pipe material A 312 type 304H Allowable stresses ASME B31.3 Appendix A Expansion loop 4 inch, 6,000 mm deep Creep-range service on the catalyst withdrawal line A waste catalyst line runs from the regenerator to the waste catalyst
Recently, fatigue cracks were discovered in the first-stage discharge line’s small-bore instrumentation branches of a hydrogen compressor. Initial investigations pointed to excessive out-of-plane vibrations as the primary driver of these failures. While the system was originally installed in 1995 with a pulsation study, and further axial supporting was added in
In industrial effluent systems, piping integrity is often threatened by the geotechnical behavior of the surrounding soil. This case study examines the peer review of a stress analysis for effluent pipelines situated between valve chambers. The primary challenge identified is differential settlement, where unpiled concrete pit walls shift relative to
Introduction This case study presents the finite element analysis (FEA) and verification process conducted for the pressure-containing parts of the F35-340 actuator, developed by Actuator Technology Company. The primary goal was to demonstrate the structural integrity of the actuator under specified operating conditions and to ensure compliance with the requirements
This case study presents the fatigue assessment of the 28L oil separator (Atlas part number 1625481501), performed to verify the vessel’s durability under cyclical internal pressure in accordance with the AD2000 S2 standard. The separator is subject to a cyclic pressure loading from atmospheric pressure up to 15 barg, which
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership