Fluid Dynamics & Fluid Flow Engineering

Dynaflow Research Group provides specialized engineering services to optimize system performance and reliability in fluid flow, vibrations, and dynamics.

Our Flow Analysis & Simulation services focus on identifying and resolving flow issues that can reduce pipeline and installation efficiency. Using advanced software and deep expertise in computational fluid dynamics, surge and pulsation analysis, we optimize system design, improve performance, and ensure smooth operation across all conditions, helping you prevent costly inefficiencies.

DRG also offers Fluid Dynamics Engineering services to address vibration-related damage, which can cause fatigue failures, downtime, and safety risks. We conduct in-depth assessments to analyze and mitigate dynamic stresses, ensuring your systems operate safely and reliably.

FLUID FLOW ENGINEERING

Advanced Flow Analysis & Simulation Services For Industrial Aplications

COMPUTATIONAL FLUID DYNAMICS

At Dynaflow Research Group, we specialize in addressing intricate flow problems that can hinder the optimal performance of pipelines and industrial equipment.

Our team of engineers possesses extensive computational fluid dynamics (CFD) expertise, enabling us to identify and resolve flow-related issues that may otherwise go unnoticed or disregarded.

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SURGE ANALYSIS

Surge and water hammer disrupt fluid systems, causing high pressures, pipe stress, and potential damage.

Dynaflow Research Group provides expert surge analysis to mitigate risks and ensure safe, efficient system operation.

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PULSATION ANALYSIS

Pulsations from reciprocating pumps and compressors cause vibrations in piping systems.

Dynaflow Research Group provides API 618 and API 674-compliant solutions, including pulsation analysis, mechanical response studies, and structural analysis, ensuring safe, efficient operations and vibration control

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FLUID DYNAMICS ENGINEERING

Fluid Dynamics Solutions To Enhance System Reliability

VIBRATION ANALYSIS (AIV/FIV)

Piping system vibrations, caused by fluid-structure interactions, waste energy, create noise, and risk fatigue failures.

Dynaflow Research Group specializes in diagnosing and mitigating these issues through modal and mechanical response analyses, combining structural and transient flow analyses to identify root causes.

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ROOT CAUSE FAILURE ASSESSMENT

Failures in piping systems, despite best practices, can occur due to various causes.

Dynaflow Research Group offers global assistance in determining root causes, providing solutions, and preventing future issues through on-site inspections and detailed Root Cause Analysis (RCA).

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FATIGUE ASEESSMENT

Fatigue failure, causing 25% of severe industrial equipment failures, often occurs in welds and stress-prone areas.

Dynaflow Research Group specializes in fatigue analysis using advanced techniques, industry-standard codes, and FEA methods to predict and prevent failures.

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PROJECTS

Optimizing Fluid Flow and Dynamics for Enhanced System Reliability

computational fluid dynamics

CFD Analysis of the Two-Phase Flow in the Finger of a Slug Catcher

The two-phase flow in a finger-type slug catcher is analyzed using CFD techniques to ensure stratified flow for liquid separation, employing Ansys CFX and OpenFOAM simulation tools.

cfd, computational fluid dynamics

CFD Analysis of the Flow Around a Butterfly Valve

The study analyzed flow around a butterfly valve using OpenFOAM to verify actuator sizing, focusing on torque-valve opening relationships, stationary flow behavior, and minimal piping influence on forces and moments.

tube bundle, heat exchanger,

CFD and Thermal Calculations of the Pre-heating of a Heat Exchanger

A CFD study using OpenFOAM predicted hot air velocity distribution in a heat exchanger to analyze thermal gradients between tubes, preventing buckling. Detailed thermal results were obtained via custom FEA software.

lng_tanker_header

LNG Bunkering System: Surge Analysis

A surge analysis for a 600-meter LNG bunkering line was conducted to ensure safe operations, focusing on worst-case scenarios, surge mitigation strategies, and optimizing emergency valve and pump coordination.

water gas mixture

Surge and Stress Analysis for a Firewater System

This project involved surge and stress analysis of a firewater system in a tank pit, ensuring compliance with EN 13480 standards. Results confirmed safe operation without requiring system modifications.

Jetty pipeline assessment, Pressure surge analysis, Dynamic stress analysis

Analysis of a 1.6 km Long Jetty Pipeline

A jetty pipeline’s surge and dynamic stress analyses identified excessive stresses during transient upsets. Valve closure adjustments were proposed to mitigate unbalanced forces, ensuring compliance with design code limits.

gas compressor station, offshore compressor design, compressor unit analysis, Dynaflow Research Group, gas compression optimization, structural integrity assessment, piping thermal expansion, compressor nozzle evaluation

Gas Compressor Station Assessment

An offshore gas compressor station in Mexico underwent structural analysis by DRG, optimizing nozzle design, piping flexibility, and support layout to reduce stress, ensuring safe operation and enhanced system reliability.
pipe stress analysis, oil and gas extraction, engineering solutions, static and dynamic stress analysis, pipeline integrity, multiphase flow lines, equipment stress assessment, fitness for service assessment, pulsation study, flange load analysis

Pipe Stress Analysis for an Oil and Gas Extraction Facility

DRG conducted static and dynamic pipe stress analyses for an oil and gas facility, resolving overstress issues via support modifications, rerouting, and flange upgrades, ensuring structural integrity and operational efficiency.

spool piece

Pulsation Damper Sizing According to API 619

This case study analyzes pulsation damper performance for a rotary lobe blower system, identifying resonance issues and recommending spool piece adjustments to reduce pulsation levels and ensure API 619 compliance.

Piping connected to hydrogen compressor

Vibration Analysis For Piping Connected To Hydrogen Compressors

Visible vibrations in hydrogen compressor piping caused fatigue cracks in small-bore pipes. DRG’s analysis recommended support modifications and structural reinforcements to reduce vibrations, prevent fatigue, and ensure system reliability under thermal expansion.
gas metering skid, noise and vibration analysis, mechanical resonance assessment, acoustic resonance, CAESAR II, ASME B&PV code, VDI 3842, vortex shedding, fatigue failure, BOSfluids, piping model

Noise and Vibration Analysis of a Metering Skid

DRG’s noise and vibration analysis of a gas metering skid identified potential fatigue risks from acoustic resonance and vortex shedding. Recommendations on piping layout ensured compliance with industry standards and enhanced reliability.

vibration analysis, slug flow regime, piping system, Hydrogen Cyanide (HCN), dynamic analysis, CAESAR II, support arrangement, structural failure, fatigue life, piping stress, dynamic stress reduction, pipeline integrity, support configuration

Vibration Analysis of Hydrogen Cyanide (HCN) Line in Slug Flow Regime

DRG analyzed a water feed line in slug flow, identifying fatigue risks near the endurance limit. Support modifications reduced dynamic stresses, extended fatigue life, and improved system integrity for reliable HCN operation.

water hammer, jetty fire protection systems

Mitigating Water Hammer Effects in Jetty Fire Protection Systems

This case study explores solutions to mitigate water hammer effects and structural integrity issues in jetty fire protection systems, ensuring safe operation, compliance with EN 13480 standards, and improved system reliability.
Equivalent stress range values along the cylindrical section of the pressure vessel. The scale color shows how most of the stresses at the vessel far from the support lugs are in between 50-57MPa.

Fatigue Analysis For A Reactor Feed Pressurization Drum

DRG conducted fatigue analysis on a reactor feed pressurization drum using FEA and ASME VIII standards. Results confirmed stress amplitudes below fatigue limits, ensuring safety for over 5 million pressure cycles.
vibrating process line, fatigue analysis, pipe support damage, CAESAR II modeling, vibration measurements, density fluctuations, axial stops, ASME B&PV code, piping system assessment, vibration issues, piping support repair, process line vibrations

Fatigue Assessment of Vibrating Process Line

DRG identified density fluctuations as the cause of process line vibrations, leading to pipe support damage. Recommendations included support repairs, axial stops, and fatigue mitigation to ensure system reliability and stability.

fatigue analysis, heat exchanger, FEA, FEA calculations

Fatigue Analysis of an 8-Pass U-Tube Heat Exchanger

Detailed FEA of an 8-pass U-tube heat exchanger identified critical fatigue stresses due to temperature differentials. Engineers proposed full penetration welds for partition plates, enhancing operational integrity, longevity, and refinery safety.

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