News & Insights from Dynaflow Research Group

burner stress analysis, ASME VIII Division 1, main burner design, finite element analysis, boiler and pressure vessel code, nozzle load assessment, component transition stress, burner temperature design, flange sizing, pressure vessel analysis
Pipe Stress

Main Burner Stress Analysis Case Study

This case study examines a stress analysis conducted in accordance with ASME VIII Division 1 Boiler and Pressure Vessel Code for a main burner system. The burner in question features a vessel with an air inlet nozzle and connects to a “gun” with both a fuel gas inlet and an

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double burner-chamber assembly, stress analysis, ASME Boiler and Pressure Vessel Code, finite element analysis, thermal stresses, piping stress assessment, nozzle loads, chamber interaction, flange modifications, engineering design
Pipe Stress

Double Burner-Chamber Assembly Stress Analysis

A comprehensive stress analysis was conducted on an assembly comprising two burners and two interconnected chambers. Each burner generates a substantial flame, which combusts waste gas within the chambers. The top chamber is stacked atop the bottom chamber, with both chambers connected by piping that channels flue gas to the

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vortex induced vibrations
Fluid Dynamics

Vibration Analysis of Hydrogen Cyanide (HCN) Line in Slug Flow Regime

A comprehensive vibration analysis was conducted on a water feed line operating in a slug flow regime. Slug flow, characterized by large intermittent fluid slugs within the pipeline, can exert significant dynamic forces on piping systems, potentially leading to structural failures. A recent leakage incident at an elbow joint highlighted

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vibration level assessment, resonance models, dynamic stresses, fatigue check, mechanical resonance, Stress Intensification Factors, Finite Element Analysis, harmonic force application, fatigue assessment, nozzle/shell interfaces
Fatigue Assessment

Vibration Level Assessment: Resonance Models and Fatigue Check

This case study focuses on the vibration assessment of a pentane line, specifically evaluating vibration stresses and the risk of fatigue issues at the nozzle/shell interfaces. Vibration measurement data provided by the client was analyzed. Initially, it was hypothesized that the vibration problem stemmed from a mechanical resonance phenomenon, implying

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LNG

LNG Bunkering System: Surge Analysis

Surge analysis in LNG bunkering systems is essential to ensure safe and efficient operations, particularly when fueling ferry ships. This analysis involves evaluating several worst-case scenarios to understand surge phenomena in a 600-meter long LNG bunkering line. The system utilizes a main pump and a booster pump to achieve flow,

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branch connection failure, natural mode analysis, static stress analysis, dynamic analysis, vibration excitation mechanism, support modifications
Failure Assessment

Failure in a Branch Connection: Natural Mode Analysis

A branch connection linking to a high-pressure steam attemperator has experienced a failure, similar to a previous incident. Observations on-site indicate periodic movement of the connecting header housing equipment J-3103, suggesting a fatigue failure. The objective of this analysis is to propose a permanent solution to prevent future cracks in

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flue gas ducting, finite element analysis, industrial duct design, blast load resistance, lightweight duct design
Oil & Gas

Flue Gas Ducting Support Loads and Efficient Design

This project involves a feasibility study for designing a flue gas duct in a carbon capture and storage plant. The scope includes conceptualizing two large-diameter, thin-walled ducts that connect a heat exchanger to two boiler units. One of these ducts spans over an existing plant section, necessitating careful consideration of

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fiberglass fire water system, FRP piping stress analysis, pipe stress analysis software, thrust block settlements, underground piping failures
Fiberglass Engineering

Fiberglass Fire Water System: Stress Analysis

At an oil refinery plant in Saudi Arabia, a fiberglass-reinforced plastic (FRP) pipe fire water system has been installed, predominantly buried underground. Since its installation, the system has experienced several failures. DRG was tasked with conducting a comprehensive pipe stress analysis to assess the system’s integrity. This analysis focused on

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floating head heat exchanger, fatigue analysis, cyclic loading, Finite Element analysis, heat exchanger durability
Fatigue Assessment

Floating Head Heat Exchanger Fatigue Analysis

In a new industrial process, an existing floating head heat exchanger is being repurposed. The operational conditions involve cyclic loading, which were not originally considered during its design phase. To evaluate the impact of these cyclic loads on the heat exchanger, Dynaflow Research Group conducted a comprehensive fatigue analysis. Analysis

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gas compressor station, offshore compressor design, compressor unit analysis, Dynaflow Research Group, gas compression optimization, structural integrity assessment, piping thermal expansion, compressor nozzle evaluation
Fluid Flow

Gas Compressor Station Assessment

A gas compressor station, comprising five similar compressor units connected by an inlet and outlet header, is planned for offshore construction in Mexico. Each unit features three compressor stages that elevate the gas pressure from ambient levels to 95 bar. This substantial pressure increase is accompanied by a significant temperature

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pipe stress analysis, oil and gas extraction, engineering solutions, static and dynamic stress analysis, pipeline integrity, multiphase flow lines, equipment stress assessment, fitness for service assessment, pulsation study, flange load analysis
Oil & Gas

Pipe Stress Analysis for an Oil and Gas Extraction Facility

Dynaflow Research Group (DRG) conducted comprehensive pipe stress analyses for a large oil and gas extraction facility. This facility comprises three onshore flow stations, one offshore flow station, and a gas export compressor station. Crude oil and gas are transported from the wells to the flow stations, where the crude

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Fire water system analysis, surge analysis, stress analysis
Firewater

Fire Water System on an LNG Plant: Stress and Surge Analysis

A comprehensive stress and surge analysis was performed for the firewater piping system of an LNG plant located in South America. The system, constructed using Glassfiber Reinforced Epoxy (GRE) pipes, underwent a dynamic response analysis to account for the largest and most critical unbalanced forces. Surge Analysis The existing firewater

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fuel jetty events, slug formation, slug forces, vibration analysis
Surge Analysis

Two-Phase Flow Analysis of Fuel Jetty Terminal

A fuel jetty terminal operator expressed concerns about potential two-phase flow issues during off-loading operations. The client indicated that trapped nitrogen used for purging lines could mix with the liquid being off-loaded when empty ship tanks were flushed with inert nitrogen.  This scenario raised the possibility of slug flow development,

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firewater engineering
Firewater

Stress Analysis Review of Critical Fire Water System Sections

In this case study, a number of critical sections in an already installed fire water system were selected for review. At the time of the analysis, earlier on-site interventions had already been made, motivated by pipe failures. The analysis aimed to determine if additional interventions were necessary. Analysis Based on

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