Consulting
Stress Analysis For Platforms On A Vacuum Tower
Introduction This case study recounts the stress analysis conducted for the design of two structural platforms attached to reinforcement rings on a vacuum tower. These
17 May 2024
Introduction This case study recounts the stress analysis conducted for the design of two structural platforms attached to reinforcement rings on a vacuum tower. These
Introduction This study detailed the mechanical calculations for four internal components designed as gas inlet distributors within a pressure vessel. These internals were welded to
Introduction In the past, visible vibrations were observed in the piping connected to hydrogen compressors. These vibrations were particularly noticeable in the small-bore pipes branching
Introduction In this case study, a burst test was conducted to demonstrate the strength of a DN1200 Glass Fiber Reinforced Plastic (GRP) pipe. The objective
Introduction In the context of a compression station project, DRG conducted a comprehensive static stress analysis encompassing the plant inlet, slug catcher, and filter areas.
Introduction In this case study, we delve into a static stress analysis concerning a distillate water header within a remineralization unit of a desalination plant.
Introduction In the analysis conducted for the gas-inlet top box of a heat exchanger, which forms a part of the Torrefaction Tower, emphasis was placed
Introduction In the context of a greenfield project centered on the construction of a power plant, fiberglass-reinforced plastic (GRP) pipes with diameters of approximately 2.5
Since its beginnings, in 1989, Dynaflow Research Group (DRG) has been involved in shaping the landscape of fiberglass engineering through research, design engineering, and consultancy.
Introduction In this case, slender steel conical towers are designated to support high-tension wires, subjecting them to various horizontal and vertical load components. The load
Introduction In the examination of our client’s initiative to assess and enhance the primary cooling water system within an established power plant, various configurations, and
Date: April 2nd, 2024 We are delighted to announce the celebration of Dynaflow Research Group’s 35th anniversary, marking a significant milestone in our journey of
Introduction The seawater system was classified as a class A system per the Service Limit State (SLS) standards. Constructed from reinforced fiberglass piping, it comprised
Introduction In this case study, the focal point was addressing the high vibration levels observed in the process piping extending from a heat exchanger to
Introduction In this case study, we addressed a notable vibration issue observed in the main 16” line at a chemical plant, which was suspected to
Introduction This case involved fulfilling a client’s request to perform a surge analysis and static and dynamic stress analysis about the cooling water lines and
Introduction In this case study, the focus was on conducting a stress analysis of the GRE piping system utilized to link the pumps to the
Introduction As a result of a failure in a fiberglass header in the undercroft of a chilled water system, the decision was made to replace
Introduction In the process of extending an existing power plant, the addition of a new power plant was deemed necessary. This new facility was designed
Introduction In this case study, we delved into the stress analysis findings regarding the revised flue gas overhead line in Singapore connecting a third-stage separator
Introduction In the current project, a static stress analysis was conducted to assess the performance of GRE headers connected to filter vessels. The purpose was
Table of Contents A Good GRP Code Covers a Large Variety of Products and Loading Conditions A robust Glass Reinforced Plastic (GRP) piping code must
Thermal bowing is a structural phenomenon that arises when a temperature gradient exists across the cross-section of a pipe or vessel. In typical pipe design,
Table of Contents As the demand for flexible, energy-efficient, and reliable compressor operation grows—particularly in hydrogen and process gas applications—our clients increasingly turn to stepless
Table of Contents Multiphase flow is a recurring challenge in process engineering, where multiple fluid phases—such as gases, liquids, or solids—interact within a single flow
In the chemical and energy industries, liquid products such as LNG, ammonia, or naphtha are commonly transferred between ships and onshore storage tanks. These transfers
In the engineering domain, accurately simulating transient events in pipeline systems is critical, particularly for essential safety mechanisms such as firewater systems. These systems, typically
Introduction Pressure vessels are critical components in a wide range of industries, including power generation, petrochemical processing, and industrial manufacturing. These vessels are designed to
When Theodor von Kármán first discovered vortex shedding in 1911, he likely had no idea how pivotal his work would become for modern engineering, particularly
In a previous article, we introduced the risks and design considerations of repurposing an existing natural gas compressor system for hydrogen. That discussion focused on
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Acoustically Induced Fatigue in Gas Filled Piping Systems Using BOSfluids Remco Boere Senior Software Engineer Get instant access
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Simulation Strategies and Practical Application for Vapour Cavity Formation Dr. Ir. Erik Jan Lingen Software Director Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Fundamentals, Failure Mechanisms, and Engineering Consequences of Vapor Cavity Formation Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Bridging the Gap: From NFPA 15 Steady-State Design to Transient Surge Analysis in Tank Terminals Uri Peker
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Support Stiffness Effects on Mechanical Natural Frequencies in Reciprocating Compressor Piping Systems Thijs Krijger Project Engineer Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Beyond hydraulics: a practical guide to fire water analyses with BOSfluids Dr. Ir. Erik Jan Lingen Software
AIV Fundamentals At what pipe diameter and wall thickness should one be concerned about AIV? What is the relevant D/T ratio? This depends on the
ON-DEMAND 🕖 3 SESSIONS x 45 MIN 🌏︎ ENGLISH Complete Pulsation Analysis Using BOSpulse Tim Gebraad Software Lead Engineer Marienne Faro Software Sales Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Getting the Timing Right: Why Time Step Size Is Critical In Surge Analysis Dr. Ir. Erik Jan
ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Protecting Tank Terminal Assets Through Surge and FFS Analyses Thijs Krijger Project Engineer Katrine van Overhagen Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Choosing the right GRE piping standard: a comparison of ISO 14692 and ASME NM.2 Edwin Schimmel Project Engineer
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH How Stepless Capacity Control Shapes Flow and Pulsations Thijs Krijger Project Engineer Get instant access Free. Recording
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Understanding, Modelling, and Managing Thermal Bowing using CAESAR II David Tickner Senior Engineer Get instant access Free.
What are the key challenges in applying CFD to simulate and optimize multiphase processes in complex industrial systems? The main challenge here is the ability
Do CAESAR II formulas for thermal bowing and output results match with FEA? Short Answer: There can be significant differences between the results of CAESAR II and FEA.Explanation:The
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Using CFD for optimizing multiphase process engineering Bart van der Zalm Senior Engineer Get instant access Free.
DRG CONFERENCE – 35TH ANNIVERSARY 🌏︎ ENGLISH Innovations that Change the Engineering Industry Get instant access Free. Recording + slide deck available Event Description
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Fatigue Assessment According to ASME B&PV VIII Div.2 Lukas Bajarunas Senior Software Engineer Get instant access Free
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Fiberglass Piping Stress Envelope According to ISO 14692 using CAESAR II Edwin Schimmel Project Engineer Get instant
DRG was engaged to conduct a stress analysis for two sulphur recovery burners, adhering to ASME VIII Division 1 Boiler and Pressure Vessel Code. This analysis involved traditional Division 1 calculations complemented by Finite Element Analysis (FEA) to evaluate the impact of nozzle loads on critical junctions. Additionally, an assessment
This case study focuses on the finite element analysis (FEA) conducted for a filament wound coupler designed for 42-inch centrifugal cast fiberglass pipes. The objective was to evaluate the performance of the fiberglass coupler under various conditions to ensure it meets the required specifications. Analysis The filament wound couplers (FWC)
A comprehensive finite element method (FEM) analysis was conducted on a molten salt/oil heat exchanger used in a solar plant facility. This heat exchanger is one of three identical units connected in series, operating under high pressures and temperatures with significant pressure and temperature cycling throughout day and night. To
In maintenance operations involving a vacuum tower approximately 50 meters in height, additional scaffolding is necessary. This scaffolding introduces increased wind loads, which, in turn, can elevate compressive stresses at the base of the tower. Such elevated stresses may lead to potential buckling or localized high stresses within the tower,
At a Liquefied Natural Gas (LNG) plant, a new LNG bunkering line is being constructed to supply ships with liquid LNG. This project involves the installation of new piping, which will be completed in multiple phases. This case study focuses on evaluating the material stresses, as well as the loads
Since the early 1980s, cracks have been observed in the off-gas cleaning section of the ethylbenzene hydroperoxide (EBHP) reaction unit. To address environmental concerns, EBHP must be removed from the off-gas before flaring. This process involves absorbing EBHP in norit beds within norit vessels, followed by cleaning the vessels with
Finite Element Analysis (FEA) is conducted on the skirt-to-head weld of an Acetylene Converter to evaluate the impact of a hot-box installation. Positioned on the interior side of the skirt in the skirt-to-head weld area, the hot-box aims to mitigate thermal bending stresses within the joint. The thermal analysis is
This case study examines a stress analysis conducted in accordance with ASME VIII Division 1 Boiler and Pressure Vessel Code for a main burner system. The burner in question features a vessel with an air inlet nozzle and connects to a “gun” with both a fuel gas inlet and an
This case study explores the findings from a detailed flow analysis conducted on three different wastewater treatment reactors. In these reactors, component ‘A’ is intended to be removed from the wastewater stream by converting it into component ‘B’. However, the original reactor design exhibited a significant parasitic reaction, where ‘A’
This case study examines the findings from a comprehensive flow analysis conducted on two identical suction lines connected to VIS Breaker Bottom Pumps. The existing Bottom Pumps were slated for replacement with new models. According to the pump supplier’s specifications, a minimum straight length of five times the diameter (5D)
A comprehensive stress analysis was conducted on an assembly comprising two burners and two interconnected chambers. Each burner generates a substantial flame, which combusts waste gas within the chambers. The top chamber is stacked atop the bottom chamber, with both chambers connected by piping that channels flue gas to the
The installation of a new Glass Reinforced Epoxy (GRE) saltwater system at a chemical processing site required comprehensive support layout planning and stress assessment. This system included several extended piping lines, both above ground and buried, as well as multiple compact manifolds situated between tanks and pumps. The Dynaflow Research
A comprehensive vibration analysis was conducted on a water feed line operating in a slug flow regime. Slug flow, characterized by large intermittent fluid slugs within the pipeline, can exert significant dynamic forces on piping systems, potentially leading to structural failures. A recent leakage incident at an elbow joint highlighted
This case study focuses on the vibration assessment of a pentane line, specifically evaluating vibration stresses and the risk of fatigue issues at the nozzle/shell interfaces. Vibration measurement data provided by the client was analyzed. Initially, it was hypothesized that the vibration problem stemmed from a mechanical resonance phenomenon, implying
A gas metering skid is being designed for use in a flow station. DRG was commissioned by a client to conduct a comprehensive noise and vibration study of the metering skid to assess its vulnerability to fatigue failure. The potential for fatigue failure arises if the mechanical resonance modes of
Large amplitude vibrations in a process line have resulted in damage to several pipe supports. DRG was engaged to identify the root cause of these vibrations, assess potential fatigue issues, and recommend remedial actions for the client. Analysis DRG performed a comprehensive visual inspection to determine the resonance modes being
Surge analysis in LNG bunkering systems is essential to ensure safe and efficient operations, particularly when fueling ferry ships. This analysis involves evaluating several worst-case scenarios to understand surge phenomena in a 600-meter long LNG bunkering line. The system utilizes a main pump and a booster pump to achieve flow,
A branch connection linking to a high-pressure steam attemperator has experienced a failure, similar to a previous incident. Observations on-site indicate periodic movement of the connecting header housing equipment J-3103, suggesting a fatigue failure. The objective of this analysis is to propose a permanent solution to prevent future cracks in
This project involves a feasibility study for designing a flue gas duct in a carbon capture and storage plant. The scope includes conceptualizing two large-diameter, thin-walled ducts that connect a heat exchanger to two boiler units. One of these ducts spans over an existing plant section, necessitating careful consideration of
At an oil refinery plant in Saudi Arabia, a fiberglass-reinforced plastic (FRP) pipe fire water system has been installed, predominantly buried underground. Since its installation, the system has experienced several failures. DRG was tasked with conducting a comprehensive pipe stress analysis to assess the system’s integrity. This analysis focused on
In a new industrial process, an existing floating head heat exchanger is being repurposed. The operational conditions involve cyclic loading, which were not originally considered during its design phase. To evaluate the impact of these cyclic loads on the heat exchanger, Dynaflow Research Group conducted a comprehensive fatigue analysis. Analysis
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership