Consulting
Stress Analysis For Platforms On A Vacuum Tower
Introduction This case study recounts the stress analysis conducted for the design of two structural platforms attached to reinforcement rings on a vacuum tower. These
17 May 2024
Introduction This case study recounts the stress analysis conducted for the design of two structural platforms attached to reinforcement rings on a vacuum tower. These
Introduction This study detailed the mechanical calculations for four internal components designed as gas inlet distributors within a pressure vessel. These internals were welded to
Introduction In the past, visible vibrations were observed in the piping connected to hydrogen compressors. These vibrations were particularly noticeable in the small-bore pipes branching
Introduction In this case study, a burst test was conducted to demonstrate the strength of a DN1200 Glass Fiber Reinforced Plastic (GRP) pipe. The objective
Introduction In the context of a compression station project, DRG conducted a comprehensive static stress analysis encompassing the plant inlet, slug catcher, and filter areas.
Introduction In this case study, we delve into a static stress analysis concerning a distillate water header within a remineralization unit of a desalination plant.
Introduction In the analysis conducted for the gas-inlet top box of a heat exchanger, which forms a part of the Torrefaction Tower, emphasis was placed
Introduction In the context of a greenfield project centered on the construction of a power plant, fiberglass-reinforced plastic (GRP) pipes with diameters of approximately 2.5
Since its beginnings, in 1989, Dynaflow Research Group (DRG) has been involved in shaping the landscape of fiberglass engineering through research, design engineering, and consultancy.
Introduction In this case, slender steel conical towers are designated to support high-tension wires, subjecting them to various horizontal and vertical load components. The load
Introduction In the examination of our client’s initiative to assess and enhance the primary cooling water system within an established power plant, various configurations, and
Date: April 2nd, 2024 We are delighted to announce the celebration of Dynaflow Research Group’s 35th anniversary, marking a significant milestone in our journey of
Introduction The seawater system was classified as a class A system per the Service Limit State (SLS) standards. Constructed from reinforced fiberglass piping, it comprised
Introduction In this case study, the focal point was addressing the high vibration levels observed in the process piping extending from a heat exchanger to
Introduction In this case study, we addressed a notable vibration issue observed in the main 16” line at a chemical plant, which was suspected to
Introduction This case involved fulfilling a client’s request to perform a surge analysis and static and dynamic stress analysis about the cooling water lines and
Introduction In this case study, the focus was on conducting a stress analysis of the GRE piping system utilized to link the pumps to the
Introduction As a result of a failure in a fiberglass header in the undercroft of a chilled water system, the decision was made to replace
Introduction In the process of extending an existing power plant, the addition of a new power plant was deemed necessary. This new facility was designed
Introduction In this case study, we delved into the stress analysis findings regarding the revised flue gas overhead line in Singapore connecting a third-stage separator
Introduction In the current project, a static stress analysis was conducted to assess the performance of GRE headers connected to filter vessels. The purpose was
Table of Contents A Good GRP Code Covers a Large Variety of Products and Loading Conditions A robust Glass Reinforced Plastic (GRP) piping code must
Thermal bowing is a structural phenomenon that arises when a temperature gradient exists across the cross-section of a pipe or vessel. In typical pipe design,
Table of Contents As the demand for flexible, energy-efficient, and reliable compressor operation grows—particularly in hydrogen and process gas applications—our clients increasingly turn to stepless
Table of Contents Multiphase flow is a recurring challenge in process engineering, where multiple fluid phases—such as gases, liquids, or solids—interact within a single flow
In the chemical and energy industries, liquid products such as LNG, ammonia, or naphtha are commonly transferred between ships and onshore storage tanks. These transfers
In the engineering domain, accurately simulating transient events in pipeline systems is critical, particularly for essential safety mechanisms such as firewater systems. These systems, typically
Introduction Pressure vessels are critical components in a wide range of industries, including power generation, petrochemical processing, and industrial manufacturing. These vessels are designed to
When Theodor von Kármán first discovered vortex shedding in 1911, he likely had no idea how pivotal his work would become for modern engineering, particularly
In a previous article, we introduced the risks and design considerations of repurposing an existing natural gas compressor system for hydrogen. That discussion focused on
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH Acoustically Induced Fatigue in Gas Filled Piping Systems Using BOSfluids Remco Boere Senior Software Engineer Get instant access
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Simulation Strategies and Practical Application for Vapour Cavity Formation Dr. Ir. Erik Jan Lingen Software Director Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Fundamentals, Failure Mechanisms, and Engineering Consequences of Vapor Cavity Formation Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Bridging the Gap: From NFPA 15 Steady-State Design to Transient Surge Analysis in Tank Terminals Uri Peker
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Support Stiffness Effects on Mechanical Natural Frequencies in Reciprocating Compressor Piping Systems Thijs Krijger Project Engineer Get
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Beyond hydraulics: a practical guide to fire water analyses with BOSfluids Dr. Ir. Erik Jan Lingen Software
AIV Fundamentals At what pipe diameter and wall thickness should one be concerned about AIV? What is the relevant D/T ratio? This depends on the
ON-DEMAND 🕖 3 SESSIONS x 45 MIN 🌏︎ ENGLISH Complete Pulsation Analysis Using BOSpulse Tim Gebraad Software Lead Engineer Marienne Faro Software Sales Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Getting the Timing Right: Why Time Step Size Is Critical In Surge Analysis Dr. Ir. Erik Jan
ON-DEMAND 🕖 30 MIN 🌏︎ ENGLISH Protecting Tank Terminal Assets Through Surge and FFS Analyses Thijs Krijger Project Engineer Katrine van Overhagen Engineer
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Choosing the right GRE piping standard: a comparison of ISO 14692 and ASME NM.2 Edwin Schimmel Project Engineer
ON-DEMAND 🕖 50 MIN 🌏︎ ENGLISH How Stepless Capacity Control Shapes Flow and Pulsations Thijs Krijger Project Engineer Get instant access Free. Recording
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 60 MIN 🌏︎ ENGLISH Water Hammer Analysis & Mitigation in Pipeline Systems with BOSfluids Dr. Ir. Erik Jan Lingen Software Director
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Understanding, Modelling, and Managing Thermal Bowing using CAESAR II David Tickner Senior Engineer Get instant access Free.
What are the key challenges in applying CFD to simulate and optimize multiphase processes in complex industrial systems? The main challenge here is the ability
Do CAESAR II formulas for thermal bowing and output results match with FEA? Short Answer: There can be significant differences between the results of CAESAR II and FEA.Explanation:The
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Using CFD for optimizing multiphase process engineering Bart van der Zalm Senior Engineer Get instant access Free.
DRG CONFERENCE – 35TH ANNIVERSARY 🌏︎ ENGLISH Innovations that Change the Engineering Industry Get instant access Free. Recording + slide deck available Event Description
ON-DEMAND 🕖 35 MIN 🌏︎ ENGLISH Fatigue Assessment According to ASME B&PV VIII Div.2 Lukas Bajarunas Senior Software Engineer Get instant access Free
ON-DEMAND 🕖 45 MIN 🌏︎ ENGLISH Fiberglass Piping Stress Envelope According to ISO 14692 using CAESAR II Edwin Schimmel Project Engineer Get instant
Heat exchangers are essential in industrial applications for transferring heat between fluids. However, they are susceptible to multiple mechanical failures, being one of them flow-induced vibrations (FIV). This case study examines a specific incident where a heat exchanger experienced multiple failures at the welded connections of tube bundles to the
In the chemical processing industry, equipment integrity under extreme conditions is paramount for safety and efficiency. This case study examines the thermal and mechanical analysis of a 2” equal tee subjected to high-temperature fluidized catalyst streams. The project’s objective was to assess the tee’s integrity where a 690°C catalyst stream
The offshore oil and gas industry encounters distinctive challenges in managing high-pressure piping systems, where the repercussions of failure can be dire. Therefore, ensuring the structural integrity of these piping systems is paramount. This case study examines a critical investigation conducted during the Detailed Design Phase of an Offshore Topside
A petrochemical facility has been experiencing recurring failures in its fiberglass piping Cooling Water (CW) network. With seven failures reported up to 2014 and a recent failure in November 2023, the integrity of the system has come under scrutiny. As the fiberglass piping approaches its 20-year design lifetime, a comprehensive
A fiberglass gas pipeline is being implemented to supply gas from a compressor station to a delivery point. As the pipeline approaches completion, ensuring its operational safety and integrity is paramount. This case study examines the surge analysis conducted on the buried portion of the pipeline to identify potential vulnerabilities
An ammonia plant in Australia has experienced recurring failures in its cooling water systems since its commissioning in the mid-2000s. The plant utilizes two primary cooling systems: a Sea Cooling Water (SCW) system and a Fresh Cooling Water (FCW) system. The SCW system, with a high capacity, consists of multiple
This case study examines the structural integrity of an industrial pressure vessel subjected to cyclic thermal and pressure loading. In processes where such vessels experience significant temperature and pressure fluctuations, ensuring the longevity and safety of these critical components is paramount. The primary objective of this study is to assess
This case study examines the structural integrity of header boxes in an industrial air cooler heat exchanger subjected to cyclic thermal loading and static pressure. In processes where heat exchangers experience significant temperature fluctuations, ensuring the longevity and safety of critical components is paramount. The primary objective of this study
Floating Production Storage and Offloading (FPSO) units play a crucial role in offshore oil and gas production. A critical component of these systems is the compressor skid, which compresses natural gas for processing or export. This case study focuses on the pulsation and vibration analysis of a three-stage reciprocating compressor
This case study examines a reciprocating compressor system operated by a leading energy company, used for compressing natural gas. The system consists of three identical compressor units, each with two stages (suction and discharge pulsation suppression devices and connected piping), supplying gas to a common header. This system had been
This case study examines the cooling water and foam systems located in two jetties (Jetty A and Jetty B) of a major industrial facility. These systems, critical for fire protection, have experienced significant issues related to water hammer effects and structural integrity. The primary objectives of this study are to
The client is operating multiple ammonia plants with similar cooling water systems made of GRE. Last year, failures were discovered in buried GRE components—specifically, an elbow and a tee—at one of the older plants. A surge analysis conducted by Dynaflow Research Group revealed that these failures were due to an
A new firewater (FW) system is being designed for a Green Hydrogen Elements facility. The plant spans a large area of approx. 2 x 1.5 km and contains multiple critical areas. The piping material is Fiber Reinforced Plastic (FRP). The main firewater ring is of DN250 and DN300 piping. The
A client designed a foam piping system that covers the three tanks in a tank pit in the harbor. The firewater system is directly connected to the general water supply. The main pipeline passes through the foam house where the water is mixed with foam. A manifold divides the mixture
A manufacturer of pulsation dampers requested Dynaflow Research Group to verify the performance of one of its discharge silencer designs in combination with a double rotary lobe gas blower by means of a pulsation study. The scope of the study consisted of a connecting straight pipe spool and the silencer
A fatigue analysis has been done for a reactor feed pressurization drum. The vessel operates under cyclic pressure ranging from 25 psig to 200 psig (1.7 – 13.8 bar), with a design life of more than 5 million cycles. Additionally, it is subjected to 200 full-range cycles from atmospheric pressure
A Glass Reinforced Epoxy (GRE) fire water header, installed on a Liquefied Natural Gas (LNG) jetty, comprises DN700 pipes and is subjected to seismic accelerations. Due to the jetty’s structure, the seismic accelerations provided by the client vary significantly along its length. The fire water header must be evaluated for
The above-ground seawater supply header is designed to transport seawater from two tie-ins in a discharge manifold of the seawater pumps to AGA. A comprehensive static stress analysis was necessary to determine the stress levels within the Glass Reinforced Epoxy (GRE) line. Additionally, it was crucial to define a support
At an LNG terminal, an unexpected settlement of 12 inches of soil, containing several sections of Vacuum Insulated Piping (VIP), occurred. Because the above-ground pipe supports were unaffected by the settlement, the differential displacement between the above-ground supports and the underground soil resulted in plastic deformation of some of the
This case study explores the static stress assessment of a continuous steam generation system (SGS) using finite element method analysis. The focus is on a small-diameter plant that utilizes molten salt to generate steam in a heat exchanger at a solar plant facility. The plant includes four sequential components: an
This case study presents a comprehensive review of gasholder sizing within a cokes gas network. The primary objective is to evaluate the impact of adjusting the gasholder size on reducing annual flaring volumes and providing a buffer for short-term discrepancies between cokes gas production and consumption. The study explores various
DYNAFLOW RESEARCH GROUP (“DRG”) Enters into Reseller Agreement with Quality Professional Software (“QPS”) RIJSWIJK, The Netherlands – January 24, 2024 (Dynaflow Research Group BV) –
Dynaflow Research Group and Seawind Ocean Technology announce collaboration focusing on technical readiness of floating offshore wind applications in the Mediterranean Sea. This landmark partnership